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Carboline Carboguard 893 SG is a two component, metal primer with surface tolerant properties, can also be used as an intermediate coat, or self-priming finish over steel and zinc primers.
- Ready to apply after mixing; no sweat-in time or thinning required
- Outstanding chemical and corrosion resistance
- One year recoat window
- Excellent film-build, easy to apply, 1:1 mix finish
- Economical fit for use epoxy
- Attractive low sheen for tank exteriors
- Optional low temperature (LT) cure Part B
- VOC compliant to current AIM regulations
- Available in 350+ colours, including RAL and BS
Product customisation
Don't forget to save your customization to be able to add to cartCarboline Carboguard 893 SG is a versatile two component, economical self-priming, epoxy finish that demonstrates very good chemical and corrosion resistance. Used either as a primer, intermediate coat, or self-priming finish over steel and inorganic zinc primers. It may be topcoated with itself, or a broad variety of high-performance finish coats.
Carboguard 893 SG exhibits excellent wetting properties and can penetrate and adhere to marginally prepared surfaces. It has the added feature of having a one year recoat window before extensive surface prep is required.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- Ready to apply after mixing; no sweat-in time or thinning required
- Economical fit for use epoxy
- Available in a variety of rapid tint colours
- Attractive low sheen for tank exteriors
- Used as a primer, intermediate, or finish coat
- Power tool cleaned surfaces acceptable
- Optional low temperature (LT) cure Part B
- VOC compliant to current AIM regulations
- Eggshell finish
Reasons To Use Carboguard 893 SG | ||
---|---|---|
Performance Feature | Advantage | Benefit |
Excellent wetting properties | Surface-tolerant, self-priming coating | Saves labour and time on surface prep |
Epoxy polyamide cross-linked film | Very good chemical and corrosion resistance | Single product that can be used in a variety of applications |
Unique epoxy formulation | One year recoat window | May be topcoated without extensive surface preparation |
Excellent film-build, 1:1 ratio | Easy to mix and apply in single coat | Applicator friendly, applies well, resists runs and sags, and yields pleasing satin appearance |
Product Specification
Technical Data | |
---|---|
Carboline Carboguard 893 SG | |
Primer: |
Self-priming May be applied over zinc rich primers A mist coat may be required to minimize bubbling over inorganic zinc rich primers |
Topcoats: | May be coated with acrylics, epoxies, alkyds, or polyurethanes depending on exposure and need |
Volume Solids: | 63% +/- 2% |
Theoretical Coverage Rate: |
24.8 m²/l at 25 microns 8.3 m²/l at 75 microns 4.1 m²/l at 150 microns Allow for loss in mixing and application |
Dry Film Thickness: |
76 - 152 microns per coat (75-125 microns can be used as a primer or intermediate coat.) Two coats may be used direct-to-metal 100-150 microns can be used as a finish coat over a primer Do not exceed 250 microns in a single coat Excessive film thickness over inorganic zincs may increase damage during shipping or erection |
VOC Values: |
As Supplied: 324 g/l
|
Dry Temp. Resistance: |
Continuous: 149°C Prolonged exposure above 93°C may cause discolouration (darkening), but will not affect performance |
Limitations: |
Epoxies lose gloss, discolour, and eventually chalk in sunlight exposure. LT Cure will cause additional discolouration as it weathers and/or ages. Not recommended for immersion service |
Flash Point: |
Part A:24°C Part B: 24°C |
Shelf Life: | Part A and B: Min. 36 months at 24°C |
Storage Temperature and Humidity: | 4°C - 43°C |
0-100% Relative Humidity |
Drying Times
Curing Schedule | ||||||
---|---|---|---|---|---|---|
Surface Temp. and 50% Relative Humidity | Dry to Touch | Dry to Handle | Dry to Recoat or Topcoat | Maximum Recoat Time | ||
10°C | 2 Hours | 12 Hours | 24 Hours | 1 Year | ||
16°C | 1.5 Hours | 8 Hours | 10 Hours | 1 Year | ||
24°C | 1 Hour | 4 Hours | 7 Hours | 1 Year | ||
32°C | 30 Minutes | 2 Hours | 4 Hours | 1 Year |
- These times are based on a 100-150 micron dry film thickness for non-immersion
- Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
- Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating
- Recoat intervals may vary from those listed above when using under intumescent fireproofing products
- Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for recommended cure times before applying Carboline intumescent products
- If the maximum recoat times have been exceeded, the surface must be abraded by sweep blasting or sanding prior to the application of additional coats.
- For force curing, contact Rawlins for specific requirements
Surface Preparation
General
- Surfaces must be clean and dry
- Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating
Steel
For most applications:
- SSPC-SP6 to obtain a blast profile of 25-50 microns. May also be applied over SSPC-SP 3 for certain applications
- When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product
Galvanised Steel
- Galvanising requires a roughened surface for optimum adhesion/performance of high build epoxies
- Remove any contaminants per SSPC-SP1; ensure there are no chemical treatments that may interfere with adhesion; and abrade the surface to establish a suitable roughness (typically 1 mil). SSPC-SP7 or SP11 are acceptable methods
- When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product
Concrete or CMU
- Concrete shall be designed, placed, cured, and prepared per NACE No. 6/SSPC-SP 13, latest edition
- Abrade to remove all laitance, loose concrete, etc. and to create surface profile in accordance with ICRI CSP 2-5
Application Methods
Product Information | |
---|---|
Mixing: |
Power mix separately, then combine and power mix DO NOT MIX PARTIAL KITS |
Thinning: |
Normally not required but may thin as follows:
Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied |
Ratio: | 1:1 Ratio (A to B) |
Pot Life: |
4 Hours at 24°C Pot life ends when coating thickens and loses application properties |
Conventional Spray: | Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.070” I.D. fluid tip and appropriate air cap |
Airless Spray: |
|
Brush and Roller: |
Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 24°C |
Brush: | Use a medium bristle brush |
Roller: | Use 3/8” nap solvent resistant core roller |
Application Conditions
Product Conditions | |||||
---|---|---|---|---|---|
Condition | Material | Surface | Ambient | Humidity | |
Minimum | 10°C | 10°C | 10°C | 0% | |
Maximum | 32°C | 60°C | 43°C | 90% |
- This product simply requires the substrate temperature to be 3°C above the dewpoint
- Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
- Special application techniques may be required above or below normal application conditions
- Surface and ambient temperatures may be reduced to 2°C when using the (LT) cure
Health and Safety
Clean Up
- Use Thinner 2 or Acetone
- In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
- Read and follow all caution statements on this product data sheet and on the SDS for this product and use personal protective equipment as directed
- Employ normal workmanlike safety precautions
Ventilation
- When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
- The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
- User should test and monitor exposure levels to ensure all personnel are below guidelines
- If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator
- Refer to the product data sheet and safety data sheet in the attachments section above for further details
Data sheet
- Manufacturer
- Carboline
- For Use By
- Industrial Use
- Interior / Exterior Use
- Interior & Exterior
- For Use On
- Steel
Non-Ferrous Metals
Concrete
CMU
Inorganic Zinc Primers - Application Method
- Brush
Roller
Spray - Sheen
- Eggshell
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 5L
- Mixing Ratio
- 1:1 Ratio (A to B)
- Touch Dry (at 20°C)
- 60 mins
- Coverage
- 1011 ft²/gal at 1.0 mils (24.8 m²/l at 25 microns) - 337 ft²/gal at 3.0 mils (8.3 m²/l at 75 microns) - 168 ft²/gal at 6.0 mils (4.1 m²/l at 150 microns)
- Max. Application Temperature
- Material: 32°C - Surface: 60°C - Ambient: 43°C - Humidity: 90%
- Min. Application Temperature
- Material: 10°C - Surface: 10°C - Ambient: 10°C - Humidity: 0%
- Solids by Volume
- 63% +/- 2%
- VOC
- As Supplied: 2.70 lbs./gal (324 g/l)
- Shelf Life (from date of manufacture)
- Part A and B: Min. 36 months at 75 °F (24 °C)
- Recommended Dry Film Thickness
- 3-5 mils (75-125 microns) can be used as a primer or intermediate coat. 4-6 mils (100-150 microns) can be used as a finish coat over a primer.
- UN Number
- UN1263
- Dry to Handle (at 10°C)
- 12 Hours
- Touch Dry (at 10°C)
- 2 Hours
- Pot Life
- 4 Hours at 75 °F (24 °C)
- Base Type
- Solvent-Based
- Suitable For Use On
- Masonry
- Suitable For Use On
- Concrete
- Suitable For Use On
- Zinc
- Suitable For Use On
- Steel
- Suitable For Use On
- Non-Ferrous Metals
- Suitable For Use On
- CMU
- Suitable For Use On
- Inorganic Zinc Primers
- Suitable For Use On
- Zinc Rich Primers
- Finish
- Eggshell
- Application Method
- Spray
- Application Method
- Brush
- Application Method
- Roller
- Manufacturer
- Carboline
- Components
- 2K
- Usages
- Corrosion Resistance
- Usages
- Surface Tolerant
- Usages
- Atmospheric
- Usages
- Zinc Phosphate
- Usages
- Overcoatable
- Usages
- Direct to Metal
- Product Usage Type
- Mid Coat
- Product Range
- Carboguard
- Product Type
- Epoxy
- Environment
- Atmospheric
- Touch Dry/Dust Free (@ 20-25°C)
- 60 mins
- Product Attributes
- Surface Tolerant
- Product Attributes
- Zinc Phosphate
- Product Attributes
- Overcoatable
- Resistance to
- Corrosion
Questions
Question about the product
Be the first to ask a question about this product!
IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Carboguard 893 SG is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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