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Webercem HB30 | Concrete Repair Mortar | Rawlins Paints

Weber Webercem HB30

51850000
WEB11504

Single-component, polymer-modified, high build cementitious mortar, designed for concrete repairs to facades where high compressive strength is not the major consideration. It requires only the addition of clean water to produce a lightweight, low permeability, medium strength mortar suitable for both soffit and vertical repair situations.

  • Lightweight, medium strength mortar for soffit and vertical repairs
  • Complies with BS EN 1504-3 as an R3 mortar
  • High build mortar to repair building facades
  • High build properties - up to 75mm vertically and 50mm overhead, without formwork depending on size of the repair
  • Achieves 30 N/mm2 in 28 days
  • Easy to apply, with excellent application properties
  • Low permeability to water, carbon dioxide and chlorides
  • Contains fibres and spray dried acrylic polymer
Size
£48.58(incl. VAT)
£40.48(ex. VAT)
Quantity
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Available for Delivery (See Delivery Options Below)

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Description

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Preparation


Concrete substrates must be adequately prepared by use of scabbing, needle gunning or other means, as appropriate. Oil and grease must be removed by steam cleaning together with suitable detergent. Any contaminated concrete must be removed. All damaged concrete should be cut back to a sound surface and at least 15mm behind any exposed reinforcement. The edges of the repair should be cut perpendicular to the surface of the repair.

Note: Disc cutting is not recommended due to hazardous respirable crystalline silica that can be produced.

New concrete must be at least 14 days old.

Steel substrates should be grit blasted to equivalent to BS 7079-A1 and degreased immediately prior to application. Where corrosion is absent, wire brushing to a clean, bright surface may be adequate. Care must be taken not to polish the rust.

Note: Preparation of both concrete and steel must achieve a clean, sound, roughened surface.



Mixing


A low-shear, forced-action mixer must be used e.g. Mixal Mixer or Creteangle. Hand mixing of the mortar is not recommended.

Mix for 2-3 minutes from adding the powder to the water.

Over mixing will entrain air and reduce compressive strength. Do not over mix.

Water addition is 2.4 to 2.7 litres of clean water per 20kg bag. Start at 2.4 litres and adjust as required upwards to 2.7 litres.

Do not add more than 2.7 litres of water.



Application


For steel substrates apply one full, unbroken coat of Webercem bondcoat, ensuring the back of the cleaned reinforcing bars are coated.

For prepared concrete, use a stiff brush to scrub the slurry well into the surface.

Apply the mortar to the substrate whilst the bonding slurry is still tacky and compact well into place, ensuring no air is trapped.

The minimum application thickness is 20mm. Where very thick sections are required multiple applications may be necessary. Intermediate surfaces, should be scratched to give a good mechanical key. Successive applications repairs requires the use of Webercem bondcoat.



These results were obtained under laboratory conditions. Batch to batch results may fluctuate due to common cause variation.



Technical Data


EN1504 All tests carried out at 20°C unless otherwise stated
Performance characteristic Method Requirement Result
Compressive strength EN 12190 ≥25 MPa ≥30 MPa
Chloride ion content EN 1015-17 ≤0.05 % 0.01%
Adhesive bond EN 1542 ≥1.5 MPa ≥1.5 MPa
Carbonation resistance EN 13295 dk ≤ control concrete dk ≤ control concrete
Elastic modulus EN 13412 ≥15 GPa ≥15 GPa
Thermal compatibility Part 1 Freeze-thaw EN 13687-1 Bond strength after 50 cycles ≥1.5 MPa ≥1.5 MPa
Capillary absorption EN 13057 ≤0.5 kgm-2h-0.5 ≤0.5 kgm-2h-0.5
Reaction to fire EN 13501-1 Declared class A2-s1, d0
Coefficient of thermal expansion EN 1770 Declared value 2 x 10-6 /°C
Product Details
11504-1015616

Data sheet

Manufacturer
Weber
For Use By
Consumer Use
Interior / Exterior Use
Interior & Exterior
For Use On
Vertical Concrete Walls
Concrete
Steel
Soffits
Concrete Decks
Steel Decking
Application Method
Brush
Single, Two or Three Pack
Single
Pack Size
20KG
Shelf Life (from date of manufacture)
12 months
UN Number
N/A
Base Type
Acrylic
Suitable For Use On
Steel
Suitable For Use On
Soffits
Suitable For Use On
Steel Decks
Suitable For Use On
Concrete Decks
Suitable For Use On
Vertical Concrete Walls
Suitable For Use On
Concrete
Application Method
Brush
Manufacturer
Weber
Components
1K
Usages
Repair
Product Usage Type
Mortar
Yield
13L per 20KG bag
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

Weber Webercem HB30 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT