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Carboline Carboguard 893 is a two-component, high solids corrosion resistant primer or intermediate coat over steel and inorganic zinc primers.
- Excellent corrosion protection
- Excellent film build and edge protection
- Can be top coated with a broad variety of high performance finish coats
- Used as a primer or an intermediate coating
- Good abrasion resistance
- Cures down to 4.4°C
- VOC compliant to current AIM regulations
Carboline Carboguard 893 is a high solids corrosion resistant primer and intermediate. Used either as a primer or an intermediate coat over steel and inorganic zinc primers to give a protective eggshell finish. Can be top coated with a broad variety of high performance finish coats.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- Excellent corrosion protection
- Excellent film build and edge protection
- Can be top coated with a broad variety of high performance finish coats
- Used as a primer or an intermediate coating
- Good abrasion resistance
- Cures down to 4.4°C
- VOC compliant to current AIM regulations
Product Specification
Technical Data | ||||||
---|---|---|---|---|---|---|
Carboline Carboguard 893 | ||||||
Volume Solids: | 77% +/- 2% | |||||
Theoretical Coverage Rate: | 30.3 m²/l at 25 microns | |||||
30.3 m²/l at 25 microns | ||||||
10.1 m²/l at 75 microns | ||||||
5.1 m²/l at 150 microns | ||||||
Allow for loss in mixing and application. | ||||||
Dry Film Thickness: | 76 microns per coat | |||||
102 - 152 microns per coat | ||||||
76 - 150 microns for mild environments and as an intermediate coat over zinc rich primers. | ||||||
102-152 microns for more severe environments. | ||||||
Do not exceed 250 microns in a single coat. Excessive film thickness over inorganic zincs may increase damage during shipping or erection. | ||||||
Dry Temperature Resistance: | Continuous: 93°C | |||||
Non-Continuous: 121°C | ||||||
Discolouration and loss of gloss is observed above 93°C | ||||||
Primer: | Self-priming. May be applied over organic and inorganic zinc rich primers. A mist coat may be required to minimize bubbling over zinc rich primers. | |||||
Topcoat: | May be coated with acrylics, epoxies, alkyds, or polyurethanes depending on exposure and need. | |||||
VOC Values: | As Supplied: 195 g/l | |||||
Thinner 2: 16 oz/gal = 261 g/l | ||||||
Thinner 230: 13 oz/gal = 252 g/l | ||||||
Thinner 33: 32 oz/gal = 329 g/l | ||||||
These are nominal values and may vary slightly with colour *Maximum thinning for 250 g/l restricted areas is 12 oz/gal with Thinner 2, and 11 oz/gal with Thinner 33 or Thinner 230. Use Thinner 76 where non photo chemically reactive solvents are required (up to 11 oz/gal) |
||||||
Flash Point: | Part A: 16°C | |||||
Part B: 15°C | ||||||
Limitations: | Not recommended for immersion service | |||||
Shelf Life: | Part A: Min. 36 months at 24°C | |||||
Part B: Min. 24 months at 24°C | ||||||
Storage Temperature and Humidity: | 4°-43°C | |||||
0-90% Relative Humidity |
Drying Times
Curing Schedule | ||||||
---|---|---|---|---|---|---|
Surface Temp | Dry to Recoat | Dry to Topcoat | Dry to Touch | Maximum Recoat Time with Acrylics | Maximum Recoat Time with Epoxies | Maximum Recoat Time with Polyurethanes |
4°C | 24 Hours | 72 Hours | 6 Hours | 14 Days | 30 Days | 90 Days |
10°C | 16 Hours | 24 Hours | 5 Hours | 14 Days | 30 Days | 90 Days |
16°C | 12 Hours | 16 Hours | 4 Hours | 14 Days | 30 Days | 90 Days |
24°C | 3 Hours | 4 Hours | 2 Hours | 14 Days | 15 Days | 30 Days |
32°C | 3 Hours | 4 Hours | 2 Hours | 14 Days | 15 Days | 30 Days |
- These times are based on a 100 microns dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure.
- Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating.
- During high humidity conditions, it is recommended that the application be done while temperatures are increasing.
- Recoat intervals may vary from those listed above when using under intumescent fireproofing products.
- Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] Sales - 0113 2455450 or [email protected] for recommended cure times before applying Carboline intumescent products.
- If the maximum recoat time is exceeded, the surface must be abraded by sweep blasting or sanding before the application of additional coats.
- When cured below 10°C a slight softening is typically observed as the temperature rises above 10°C and is considered normal.
Surface Preparation
General
- Surfaces must be clean and dry.
- Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating.
Steel
- SSPC-SP6 with a 25-50 microns surface profile.
- When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product.
Galvanised Steel
- Prime with specific Carboline primers as recommended by Rawlins on Tech - 0113 2455450 (option 2) or [email protected] Sales - 0113 2455450 or [email protected]
- Refer to the specific primer’s product data sheet for substrate preparation requirements.
- When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product.
Concrete or CMU
- Concrete must be cured 28 days at 24°C and 50% relative humidity or equivalent.
- Prepare surfaces in accordance with ASTM D42582 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete.
- Voids in concrete may require surfacing.
Application Methods
Product Information | |||||
---|---|---|---|---|---|
Mixing: |
Power mix separately, then combine and power mix DO NOT MIX PARTIAL KITS |
||||
A 30-minute “sweat-in” time is highly recommended for applications below 10°C and will improve cure response | |||||
Thinning: | Spray: Up to 131.5 g/l (12%) w/ Thinner 2 or up to 106.8 g/l (10%) w/ Thinner 230 | ||||
Brush: Up to 263 g/l (25%) w/ Thinner 33 | |||||
Roller: Up to 263 g/l (25%) w/ Thinner 33 | |||||
Mist coating: Thin up to 263 g/l with Thinner 2 or 33 in VOC restricted (2.8lb/gal) areas | |||||
May thin up to 48 oz/gal where VOC restricted levels are at 3.5 lb/gal (0.42 kg/l) for mist coat only. If necessary, use Thinner 230 only in hot (above 38°C) and windy conditions, to slow down the evaporation rate | |||||
Ratio: | 1:1 Ratio (A to B) | ||||
Pot Life: |
4 Hours at 24°C Pot life ends when coating loses body and begins to sag Pot life times will be less at higher temperatures |
||||
Thinning rates above 16 oz/gal will shorten the working time to 2 hours | |||||
Spray (General): | This is a high solids coating and may require adjustments in spray techniques. Wet film thickness is easily and quickly achieved | ||||
Conventional Spray: | Pressure pot equipped with dual regulators, 3/8” (0.95 cm) I.D. minimum material hose, 0.070” (0.18 cm) I.D. fluid tip and appropriate air cap | ||||
Airless Spray: | Pump Ratio: 30:1 (min) | ||||
GPM Output: 3.0 (min) | |||||
Material Hose: 3/8” (0.38 cm) I.D. (min) | |||||
Tip Size: 0.017-0.021” (0.043-0.053 cm) | |||||
Output PSI: 2100-2300 | |||||
Filter Size: 60 mesh | |||||
Brush and Roller (General): | Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding. Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 24°C | ||||
Brush: | Use a medium bristle brush | ||||
Roller: | Use a short-nap synthetic roller cover with phenolic core |
Application Conditions
Product Conditions | |||||
---|---|---|---|---|---|
Condition | Material | Surface | Ambient | Humidity | |
Minimum | 4°C | 4°C | 4°C | 0% | |
Maximum | 32°C | 57°C | 43°C | 90% |
- This product simply requires the substrate temperature to be above the dew point
- Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
- Special application techniques may be required above or below normal application conditions
Performance Data | ||
---|---|---|
Test Method | System | Results |
ASTM B117 Salt Fog | Blasted Steel 1ct. IOZ 1 ct. 893 | No blistering, rusting and no creepage at scribe after 4000 hours |
ASTM D 1735 Water Fog | Blasted Steel 1ct. IOZ 1 ct. 893 | No blistering softening or rusting after 5000 hours |
ASTM D2583 Hardness | Blasted Steel 1 ct. 893 | 73, Barcol Test, 1 week cure, 5 mils DFT |
ASTM D4060 Abrasion | Blasted Steel 1ct. 893 | 88 mg. loss after 1000 cycles, CS17 wheel, 1000 gm. load |
ASTM G26 Weatherometer | Blasted Steel 1ct. IOZ 1 ct. 893 | No blistering softening or rusting after 4000 hours |
Health and Safety
Clean Up
- Use Thinner 2 or Acetone
- In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
- Read and follow all caution statements on this product data sheet and on the SDS for this product
- Employ normal workmanlike safety precautions
- Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands, and all exposed areas
Ventilation
- When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
- The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
- User should test and monitor exposure levels to ensure all personnel are below guidelines. If not sure or if not able to monitor levels, Use MSHA/NIOSH approved supplied air respirator.
- Refer to the product data sheet and safety data sheet in the attachments section above for further details.
Data sheet
- Manufacturer
- Carboline
- For Use By
- Industrial Use
- Interior / Exterior Use
- Interior & Exterior
- Water / Solvent Based
- Solvent
- For Use On
- Zinc
Non-Ferrous Metals
Steel
Galvanized Steel
Concrete
CMU - Application Method
- Spray
Airless Spray
Brush
Roller - Sheen
- Eggshell
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 5L
- Mixing Ratio
- 1:1 Ratio (A to B)
- Coverage
- 1235 ft²/gal at 1.0 mils (30.3 m²/l at 25 microns) - 1235 ft²/gal at 1.0 mils (30.3 m²/l at 25 microns) - 412 ft²/gal at 3.0 mils (10.1 m²/l at 75 microns) - 206 ft²/gal at 6.0 mils (5.1 m²/l at 150 microns)
- Recommended Thinner/Cleaner
- Carboline Thinner 2
- Compatible Topcoats
- May be coated with acrylics, epoxies, alkyds, or polyurethanes depending on exposure and need.
- Max. Application Temperature
- Material: 32°C - Surface: 57°C - Ambient: 43°C - Humidity: 90%
- Min. Application Temperature
- Material: 4°C - Surface: 4°C - Ambient: 4°C - Humidity: 0%
- Solids by Volume
- 77% +/- 2%
- VOC
- As Supplied: 1.6 lbs/gal (195 g/l)
- Shelf Life (from date of manufacture)
- Part A: Min. 36 months at 75°F (24°C) - Part B: Min. 24 months at 75°F (24°C)
- Recommended Dry Film Thickness
- 76 microns per coat
- UN Number
- UN1263
- Dry to Recoat (at 10°C)
- 16 Hours
- Touch Dry (at 10°C)
- 5 Hours
- Pot Life
- 4 Hours at 75°F (24°C)
- Base Type
- Solvent-Based
- Base Type
- Epoxy
- Suitable For Use On
- CMU
- Suitable For Use On
- Inorganic Zinc Primers
- Suitable For Use On
- Masonry
- Suitable For Use On
- Concrete
- Suitable For Use On
- Zinc
- Suitable For Use On
- Steel
- Suitable For Use On
- Galvanised Steel
- Suitable For Use On
- Non-Ferrous Metals
- Finish
- Eggshell
- Application Method
- Brush
- Application Method
- Roller
- Application Method
- Spray
- Application Method
- Airless Spray
- Manufacturer
- Carboline
- Components
- 2K
- Usages
- High Solids
- Usages
- Atmospheric
- Usages
- Anti-Corrosive
- Usages
- Intermediate
- Product Usage Type
- Primer
- Product Usage Type
- Mid Coat
- Product Range
- Carboguard
- Colour Family
- Grey
- Colour Family
- White
- Dry to Recoat (@ 20-25°C)
- 8 hours
Questions
Question about the product
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Carboguard 893 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
Carboline Thinner 2
Carboline Thinner 2 is a thinner for use in industrial coatings.
Carboline Thinner 33
Carboline Thinner 33 is a thinner for use in industrial coatings.
Carboline Thinner 76
Carboline Thinner 76 thinner for use in industrial coatings.
Carboline Thinner 230
We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.
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