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Carboline Carboguard 893 SG | Metal Primer
Carboline Carboguard 893 SG | Metal Primer

Carboline Carboguard 893 SG

CARB3672
CAR3672

Carboline Carboguard 893 SG is a two component, metal primer with surface tolerant properties, can also be used as an intermediate coat, or self-priming finish over steel and zinc primers.

  • Ready to apply after mixing; no sweat-in time or thinning required
  • Outstanding chemical and corrosion resistance
  • One year recoat window
  • Excellent film-build, easy to apply, 1:1 mix finish
  • Economical fit for use epoxy
  • Attractive low sheen for tank exteriors
  • Optional low temperature (LT) cure Part B
  • VOC compliant to current AIM regulations
  • Available in 350+ colours, including RAL and BS

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Description

Carboline Carboguard 893 SG is a versatile two component, economical self-priming, epoxy finish that demonstrates very good chemical and corrosion resistance. Used either as a primer, intermediate coat, or self-priming finish over steel and inorganic zinc primers. It may be topcoated with itself, or a broad variety of high-performance finish coats.

Carboguard 893 SG exhibits excellent wetting properties and can penetrate and adhere to marginally prepared surfaces. It has the added feature of having a one year recoat window before extensive surface prep is required.



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Features and Benefits


  • Ready to apply after mixing; no sweat-in time or thinning required
  • Economical fit for use epoxy
  • Available in a variety of rapid tint colours
  • Attractive low sheen for tank exteriors
  • Used as a primer, intermediate, or finish coat
  • Power tool cleaned surfaces acceptable
  • Optional low temperature (LT) cure Part B
  • VOC compliant to current AIM regulations
  • Eggshell finish



Reasons To Use Carboguard 893 SG
Performance Feature Advantage Benefit
Excellent wetting properties Surface-tolerant, self-priming coating Saves labour and time on surface prep
Epoxy polyamide cross-linked film Very good chemical and corrosion resistance Single product that can be used in a variety of applications
Unique epoxy formulation One year recoat window May be topcoated without extensive surface preparation
Excellent film-build, 1:1 ratio Easy to mix and apply in single coat Applicator friendly, applies well, resists runs and sags, and yields pleasing satin appearance



Product Specification


Technical Data
Carboline Carboguard 893 SG
Primer:

Self-priming

May be applied over zinc rich primers

A mist coat may be required to minimize bubbling over inorganic zinc rich primers

Topcoats: May be coated with acrylics, epoxies, alkyds, or polyurethanes depending on exposure and need
Volume Solids: 63% +/- 2%
Theoretical Coverage Rate:

24.8 m²/l at 25 microns

8.3 m²/l at 75 microns

4.1 m²/l at 150 microns

Allow for loss in mixing and application

Dry Film Thickness:

76 - 152 microns per coat (75-125 microns can be used as a primer or intermediate coat.)

Two coats may be used direct-to-metal

100-150 microns can be used as a finish coat over a primer

Do not exceed 250 microns in a single coat

Excessive film thickness over inorganic zincs may increase damage during shipping or erection

VOC Values:

As Supplied: 324 g/l

Dry Temp. Resistance:

Continuous: 149°C

Prolonged exposure above 93°C may cause discolouration (darkening), but will not affect performance

Limitations:

Epoxies lose gloss, discolour, and eventually chalk in sunlight exposure.

LT Cure will cause additional discolouration as it weathers and/or ages. Not recommended for immersion service

Flash Point:

Part A:24°C

Part B: 24°C

Shelf Life: Part A and B: Min. 36 months at 24°C
Storage Temperature and Humidity: 4°C - 43°C
0-100% Relative Humidity



Drying Times


Curing Schedule
Surface Temp. and 50% Relative Humidity Dry to Touch Dry to Handle Dry to Recoat or Topcoat Maximum Recoat Time
10°C 2 Hours 12 Hours 24 Hours 1 Year
16°C 1.5 Hours 8 Hours 10 Hours 1 Year
24°C 1 Hour 4 Hours 7 Hours 1 Year
32°C 30 Minutes 2 Hours 4 Hours 1 Year



  • These times are based on a 100-150 micron dry film thickness for non-immersion
  • Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
  • Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating
  • Recoat intervals may vary from those listed above when using under intumescent fireproofing products
  • Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for recommended cure times before applying Carboline intumescent products
  • If the maximum recoat times have been exceeded, the surface must be abraded by sweep blasting or sanding prior to the application of additional coats.
  • For force curing, contact Rawlins for specific requirements



Surface Preparation


General

  • Surfaces must be clean and dry
  • Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating

Steel

For most applications:

  • SSPC-SP6 to obtain a blast profile of 25-50 microns. May also be applied over SSPC-SP 3 for certain applications
  • When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product

Galvanised Steel

  • Galvanising requires a roughened surface for optimum adhesion/performance of high build epoxies
  • Remove any contaminants per SSPC-SP1; ensure there are no chemical treatments that may interfere with adhesion; and abrade the surface to establish a suitable roughness (typically 1 mil). SSPC-SP7 or SP11 are acceptable methods
  • When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product

Concrete or CMU

  • Concrete shall be designed, placed, cured, and prepared per NACE No. 6/SSPC-SP 13, latest edition
  • Abrade to remove all laitance, loose concrete, etc. and to create surface profile in accordance with ICRI CSP 2-5



Application Methods


Product Information
Mixing:

Power mix separately, then combine and power mix

DO NOT MIX PARTIAL KITS

Thinning:

Normally not required but may thin as follows:

Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied

Ratio: 1:1 Ratio (A to B)
Pot Life:

4 Hours at 24°C

Pot life ends when coating thickens and loses application properties

Conventional Spray: Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.070” I.D. fluid tip and appropriate air cap
Airless Spray:
  • Pump Ratio: 30:1 (min.)
  • GPM Output: 2.5 (min.)
  • Material Hose: 3/8” I.D. (min.)
  • Tip Size: 0.017”-0.021”
  • Output PSI: 2100-2300
  • Filter Size: 60 mesh
Brush and Roller:

Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding

Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 24°C

Brush: Use a medium bristle brush
Roller: Use 3/8” nap solvent resistant core roller



Application Conditions


Product Conditions
Condition Material Surface Ambient Humidity
Minimum 10°C 10°C 10°C 0%
Maximum 32°C 60°C 43°C 90%



  • This product simply requires the substrate temperature to be 3°C above the dewpoint
  • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
  • Special application techniques may be required above or below normal application conditions
  • Surface and ambient temperatures may be reduced to 2°C when using the (LT) cure



Health and Safety


Clean Up

  • Use Thinner 2 or Acetone
  • In case of spillage, absorb and dispose of in accordance with local applicable regulations

Safety

  • Read and follow all caution statements on this product data sheet and on the SDS for this product and use personal protective equipment as directed
  • Employ normal workmanlike safety precautions

Ventilation

  • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
  • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
  • User should test and monitor exposure levels to ensure all personnel are below guidelines
  • If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator
  • Refer to the product data sheet and safety data sheet in the attachments section above for further details
Product Details
3672-1056304

Data sheet

Manufacturer
Carboline
For Use By
Industrial Use
Interior / Exterior Use
Interior & Exterior
For Use On
Steel
Non-Ferrous Metals
Concrete
CMU
Inorganic Zinc Primers
Application Method
Brush
Roller
Spray
Sheen
Eggshell
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Pack Size
5L
Mixing Ratio
1:1 Ratio (A to B)
Touch Dry (at 20°C)
60 mins
Coverage
1011 ft²/gal at 1.0 mils (24.8 m²/l at 25 microns) - 337 ft²/gal at 3.0 mils (8.3 m²/l at 75 microns) - 168 ft²/gal at 6.0 mils (4.1 m²/l at 150 microns)
Max. Application Temperature
Material: 32°C - Surface: 60°C - Ambient: 43°C - Humidity: 90%
Min. Application Temperature
Material: 10°C - Surface: 10°C - Ambient: 10°C - Humidity: 0%
Solids by Volume
63% +/- 2%
VOC
As Supplied: 2.70 lbs./gal (324 g/l)
Shelf Life (from date of manufacture)
Part A and B: Min. 36 months at 75 °F (24 °C)
Recommended Dry Film Thickness
3-5 mils (75-125 microns) can be used as a primer or intermediate coat. 4-6 mils (100-150 microns) can be used as a finish coat over a primer.
UN Number
UN1263
Dry to Handle (at 10°C)
12 Hours
Touch Dry (at 10°C)
2 Hours
Pot Life
4 Hours at 75 °F (24 °C)
Base Type
Solvent-Based
Suitable For Use On
Zinc Rich Primers
Suitable For Use On
Masonry
Suitable For Use On
Concrete
Suitable For Use On
Zinc
Suitable For Use On
Steel
Suitable For Use On
Non-Ferrous Metals
Suitable For Use On
CMU
Suitable For Use On
Inorganic Zinc Primers
Finish
Eggshell
Application Method
Brush
Application Method
Roller
Application Method
Spray
Manufacturer
Carboline
Components
2K
Usages
Corrosion Resistance
Usages
Surface Tolerant
Usages
Atmospheric
Usages
Zinc Phosphate
Usages
Overcoatable
Usages
Direct to Metal
Product Usage Type
Mid Coat
Product Range
Carboguard
Product Type
Epoxy
Environment
Atmospheric
Touch Dry/Dust Free (@ 20-25°C)
60 mins
Product Attributes
Zinc Phosphate
Product Attributes
Overcoatable
Product Attributes
Surface Tolerant
Resistance to
Corrosion
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

Carboline Carboguard 893 SG is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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