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PPG SigmaGuard 603

PPG4776
PPG4776

PPG SigmaGuard 603 is a two-component, solvent-free, amine-cured epoxy coating.

  • One-coat protection for maintenance or major refurbishment of ballast water tanks and crude oil tanks
  • Tolerant to marginal surface preparation
  • Good corrosion resistance
  • Can be applied by heavy-duty, single-feed, airless spray equipment (60:1)
  • Reduced explosion risk and fire hazard
  • Good visibility due to light color

Only available with 7-10 working day delivery; please note minimum order quantities apply for this product:

  • 4L x 75 units
  • 20L x 22 units
Colour
Size
Finish
£474.74(incl. VAT)
£395.62(ex. VAT)
Quantity
Please choose your colour
Available for Delivery (See Delivery Options Below)

The minimum purchase order quantity for the product is 22.

Description

PPG SigmaGuard 603 is a two-component, solvent-free, amine-cured epoxy coating.

Please note that 4L in all colours has a minimum order of 75 units; 20L in all colours has a min. order of 22 units. This product is only available with 7-10 working day delivery.



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Features & Benefits


  • One-coat protection for maintenance or major refurbishment of ballast water tanks and crude oil tanks
  • Tolerant to marginal surface preparation
  • Good corrosion resistance
  • Can be applied by heavy-duty, single-feed, airless spray equipment (60:1)
  • Reduced explosion risk and fire hazard
  • Good visibility due to light color



Product Specification


Technical Data
PPG SigmaGuard 603
Number of Components: Two
Mass Density: 1.3 kg/l (10.8 lb/US gal)
Volume Solids: 100%
VOC (supplied): Directive 1999/13/EC, SED: max. 111.0 g/kg - max. 144.0 g/l (approx. 1.2 lb/US gal)
Pot Life 1 hour at 20°C (68°F)
Shelf Life: Base: at least 24 months when stored cool and dry
Hardener: at least 24 months when stored cool and dry



Film Thickness Range


Spreading Rate & Film Thickness
DFT Theoretical Spreading Rate
300 μm (12.0 mils) 3.3 m²/l (134 ft²/US gal)
400 μm (16.0 mils) 2.5 m²/l (100 ft²/US gal)

Note: Maximum DFT when brushing: 200 μm (8.0 mils)



Measuring wet film thickness

  • A difference is often obtained between the measured apparent WFT and the real applied WFT. This is due to the thixotropy and the surface tension of the paint, which retards the release of air, trapped in the paint film for some time.
  • Recommendation is to apply a WFT, which is equal to the specified DFT plus 60 μm (2.4 mils).

Maximum Dry Film Thickness

  • Because of low initial hardness the DFT cannot be measured within some days, due to the penetration of the measuring device into the soft paint film.
  • The DFT should be measured using a calibration foil of known thickness placed in between the coating and the measuring device.



Drying Times


Drying Times At 20°C
Substrate temperature Dry To Handle Service-Water Immersion Fully Cured
5°C (41°F) 60 hours 10 days 15 days
10°C (50°F) 30 hours 5 days 7 days
20°C (68°F) 16 hours 4 days 5 days
30°C (86°F) 10 hours 48 hours 3 days



Over Coating Interval For DFT Up To 300μm (12.0mils)
Overcoating with: Interval 5°C (41°F) 10°C (50°F) 20°C (68°F) 30°C (86°F)
Itself
Minimum 3.5 days 36 hours 24 hours 16 hours
Maximum 20 days 20 days 20 days 14 days



Note: Surface should be dry and free from chalking and contamination.



Surface Preparation


  • Steel; blast cleaned to ISO-Sa2½, blasting profile 50 – 100 μm (2.0 – 4.0 mils).
  • Steel; blast cleaned to ISO-Sa2 or power tool cleaned to ISO-St2 for good corrosion protection.
  • Coated steel; hydro jetted to VIS WJ2/3 L (blasting profile 50 – 100 μm (2.0 – 4.0 mils).
  • Previous coat of approved coating must be dry and free from any contamination.
  • Pitted steel; blast cleaned to ISO-Sa2½ is recommended.
  • Suitable primer; SIGMACOVER 280
  • Suitable for damp surfaces

Substrate Temperature and Application Conditions

  • Substrate temperature during application and curing should be above 5°C (41°F).

System Specification

  • SIGMAGUARD 603: 1 x 300 μm (12.0 mils)



Application Methods


Mixing Ratio By Volume: Base To Hardener 80:20 (4:1):

  • The temperature of the mixed base and hardener should preferably be at least 20°C (68°F)
  • At lower temperature, the viscosity will be too high for spray application.
  • No thinner should be added.

Induction Time:

  • None

Airless Spray:

  • Use heavy-duty, single-feed, airless spray equipment, preferably 60:1 pump ratio and suitable high-pressure hoses/in-line heating or insulated hoses may be necessary to avoid cooling down of paint in hoses at low air temperature.
  • In-line heating or insulated hoses may be necessary to avoid cooling down of paint in hoses at low air temperature.
  • Application with 45:1 airless spray equipment is possible, provided in-line, heated high-pressure hoses are used.
  • Length of hoses should be as short as possible.
  • Recommended Thinner: No thinner should be added
  • Nozzle Orifice: Approx. 0.53 – 0.64 mm (0.021 – 0.025 in)
  • Nozzle Pressure: At 20°C (68°F) paint temperature min. 28.0 MPa (approx. 280 bar; 4061 p.s.i.). At 30°C (86°F) min. 22.0 MPa (approx. 220 bar; 3191 p.s.i.)

Note: In case of using 45:1 airless spray equipment, the paint must be heated to approximately 30°C (86°F) in order to obtain the right application viscosity.

Brush/Roller:

  • For stripe coating and spot repair only

Cleaning Solvent: THINNER 90-53 or THINNER 90-83

Note: All application equipment must be cleaned immediately after use. Paint inside the spraying equipment must be removed before the pot life has been expired.



Product Notes


Information On Basic Physical And Chemical Properties
PPG SigmaGuard 603 Base PPG SigmaGuard 603 Hardener
Form: Liquid Liquid
Colour: As specified Colourless
Odour: Characteristic Aromatic
Odour Threshold: Not available Not available
pH-value 20°C: Insoluble in water. Insoluble in water.
Melting point/freezing point: May start to solidify at the following temperature: -15.4°C (4.3°F) This is based on data for the following ingredient: benzyl alcohol. Weighted average: -19.61°C (-3.3°F) May start to solidify at the following temperature: -7.1°C (19.2°F) This is based on data for the following ingredient: 2,2'-dimethyl-4,4'-methylenebis (cyclohexylamine). Weighted average: -13.78°C (7.2°F)
Initial boiling point and boiling range: >37.78°C >37.78°C
Flash Point: Closed cup: 100°C Closed cup: 52°C
Evaporation Rate: 0.007 (benzyl alcohol) compared with butyl acetate 0.007 (benzyl alcohol) compared with butyl acetate
Flammability (solid, gas): liquid liquid
Upper/lower flammability or : explosive limits: Greatest known range: Lower: 1.3% Upper: 13% (benzyl alcohol) Greatest known range: Lower: 1.3% Upper: 13% (benzyl alcohol)
Vapour pressure: Highest known value: 0.009 kPa (0.07 mm Hg) (at 20°C) (1,6-bis(2, 3-epoxypropoxy)hexane). Weighted average: 0.008 kPa (0.06 mm Hg) (at 20°C) Highest known value: 10.5 kPa (78.8 mm Hg) (at 20°C) (butanone). Weighted average: 0.62 kPa (4.65 mm Hg) (at 20°C)
Vapour Density: Highest known value: 3.7 (Air = 1) (benzyl alcohol) Highest known value: 3.7 (Air = 1) (benzyl alcohol). Weighted average: 3.35 (Air = 1)
Relative density: 1.4 0.96
Solubility(ies): Insoluble in the following materials: cold water Insoluble in the following materials: cold water
Partition coefficient: n-octanol/ water: Not applicable Not applicable
Auto-ignition temperature: 300°C Lowest known value: 275°C (527°F) (2,2'-dimethyl-4,4'-methylenebis (cyclohexylamine)
Decomposition temperature: Stable under recommended storage and handling conditions Stable under recommended storage and handling conditions
Viscosity: Kinematic (40°C): >0.21 cm²/s Kinematic (40°C): >0.21 cm²/s
Explosive properties: The product itself is not explosive, but the formation of an explosible mixture of vapour or dust with air is possible. The product itself is not explosive, but the formation of an explosible mixture of vapour or dust with air is possible.
Oxidising properties: Product does not present an oxidizing hazard Product does not present an oxidizing hazard



Health & Safety


  • This is a solvent-borne paint and care should be taken to avoid inhalation of spray mist or vapor, as well as contact between the wet paint and exposed skin or eyes.
  • Fur further information please see the safety data sheets in the attachments section above.

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Product Details
4776-772789

Data sheet

Manufacturer
PPG
Water / Solvent Based
Solvent
For Use On
Steel
Application Method
Airless Spray
Sheen
Gloss
Colour
Standard / Ready Mixed
VOC Levels
Low (50-149 g/l)
Single, Two or Three Pack
Two-Pack
Pack Size
4L, 20L
Mixing Ratio
Base To Hardener 80:20 (4:1)
Dry to Handle (at 20°C)
16 hours
Dry to Recoat (at 20°C)
24 hours
Fully Cured (at 20°C)
5 days
Recommended Thinner/Cleaner
THINNER 90-53 or THINNER 90-83
Compatible Primers
SIGMACOVER 280
Min. Application Temperature
5°C (41°F)
Density
1.3 kg/l (10.8 lb/US gal)
Solids by Volume
100%
VOC
Directive 1999/13/EC, SED: max. 111.0 g/kg - max. 144.0 g/l (approx. 1.2 lb/US gal)
Size
4L & 20L
Recommended Dry Film Thickness
300 μm (12.0 mils) - 3.3 m²/l (134 ft²/US gal)
UN Number
UN3082
Pot Life
1 hour at 20°C (68°F)
Base Type
Solvent Free
Suitable For Use On
Steel
Finish
Gloss
Application Method
Spray
Product Usage Type
Tank Coating
Product Range
SigmaGuard
Colour Family
Grey
Colour Family
Off-White
For Tanks or Pipes
Tank
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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IMPORTANT SHIPPING & DELIVERY INFORMATION

PPG SigmaGuard 603 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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