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PPG SigmaGuard 603 is a two-component, solvent-free, amine-cured epoxy coating.
- One-coat protection for maintenance or major refurbishment of ballast water tanks and crude oil tanks
- Tolerant to marginal surface preparation
- Good corrosion resistance
- Can be applied by heavy-duty, single-feed, airless spray equipment (60:1)
- Reduced explosion risk and fire hazard
- Good visibility due to light color
Only available with 7-10 working day delivery; please note minimum order quantities apply for this product:
- 4L x 75 units
- 20L x 22 units
PPG SigmaGuard 603 is a two-component, solvent-free, amine-cured epoxy coating.
Please note that 4L in all colours has a minimum order of 75 units; 20L in all colours has a min. order of 22 units. This product is only available with 7-10 working day delivery.
Click To Jump To Section:
- Features & Benefits
- Product Specification
- Film Thickness Range
- Drying Times
- Surface Preparation
- Application Methods
- Product Notes
- Health & Safety
Features & Benefits
- One-coat protection for maintenance or major refurbishment of ballast water tanks and crude oil tanks
- Tolerant to marginal surface preparation
- Good corrosion resistance
- Can be applied by heavy-duty, single-feed, airless spray equipment (60:1)
- Reduced explosion risk and fire hazard
- Good visibility due to light color
Product Specification
Technical Data | ||||||
---|---|---|---|---|---|---|
PPG SigmaGuard 603 | ||||||
Number of Components: | Two | |||||
Mass Density: | 1.3 kg/l (10.8 lb/US gal) | |||||
Volume Solids: | 100% | |||||
VOC (supplied): | Directive 1999/13/EC, SED: max. 111.0 g/kg - max. 144.0 g/l (approx. 1.2 lb/US gal) | |||||
Pot Life | 1 hour at 20°C (68°F) | |||||
Shelf Life: | Base: at least 24 months when stored cool and dry | |||||
Hardener: at least 24 months when stored cool and dry |
Film Thickness Range
Spreading Rate & Film Thickness | |||
---|---|---|---|
DFT | Theoretical Spreading Rate | ||
300 μm (12.0 mils) | 3.3 m²/l (134 ft²/US gal) | ||
400 μm (16.0 mils) | 2.5 m²/l (100 ft²/US gal) |
Note: Maximum DFT when brushing: 200 μm (8.0 mils)
Measuring wet film thickness
- A difference is often obtained between the measured apparent WFT and the real applied WFT. This is due to the thixotropy and the surface tension of the paint, which retards the release of air, trapped in the paint film for some time.
- Recommendation is to apply a WFT, which is equal to the specified DFT plus 60 μm (2.4 mils).
Maximum Dry Film Thickness
- Because of low initial hardness the DFT cannot be measured within some days, due to the penetration of the measuring device into the soft paint film.
- The DFT should be measured using a calibration foil of known thickness placed in between the coating and the measuring device.
Drying Times
Drying Times At 20°C | |||
---|---|---|---|
Substrate temperature | Dry To Handle | Service-Water Immersion | Fully Cured |
5°C (41°F) | 60 hours | 10 days | 15 days |
10°C (50°F) | 30 hours | 5 days | 7 days |
20°C (68°F) | 16 hours | 4 days | 5 days |
30°C (86°F) | 10 hours | 48 hours | 3 days |
Over Coating Interval For DFT Up To 300μm (12.0mils) | ||||||
---|---|---|---|---|---|---|
Overcoating with: | Interval | 5°C (41°F) | 10°C (50°F) | 20°C (68°F) | 30°C (86°F) | |
Itself | ||||||
Minimum | 3.5 days | 36 hours | 24 hours | 16 hours | ||
Maximum | 20 days | 20 days | 20 days | 14 days |
Note: Surface should be dry and free from chalking and contamination.
Surface Preparation
- Steel; blast cleaned to ISO-Sa2½, blasting profile 50 – 100 μm (2.0 – 4.0 mils).
- Steel; blast cleaned to ISO-Sa2 or power tool cleaned to ISO-St2 for good corrosion protection.
- Coated steel; hydro jetted to VIS WJ2/3 L (blasting profile 50 – 100 μm (2.0 – 4.0 mils).
- Previous coat of approved coating must be dry and free from any contamination.
- Pitted steel; blast cleaned to ISO-Sa2½ is recommended.
- Suitable primer; SIGMACOVER 280
- Suitable for damp surfaces
Substrate Temperature and Application Conditions
- Substrate temperature during application and curing should be above 5°C (41°F).
System Specification
- SIGMAGUARD 603: 1 x 300 μm (12.0 mils)
Application Methods
Mixing Ratio By Volume: Base To Hardener 80:20 (4:1):
- The temperature of the mixed base and hardener should preferably be at least 20°C (68°F)
- At lower temperature, the viscosity will be too high for spray application.
- No thinner should be added.
Induction Time:
- None
Airless Spray:
- Use heavy-duty, single-feed, airless spray equipment, preferably 60:1 pump ratio and suitable high-pressure hoses/in-line heating or insulated hoses may be necessary to avoid cooling down of paint in hoses at low air temperature.
- In-line heating or insulated hoses may be necessary to avoid cooling down of paint in hoses at low air temperature.
- Application with 45:1 airless spray equipment is possible, provided in-line, heated high-pressure hoses are used.
- Length of hoses should be as short as possible.
- Recommended Thinner: No thinner should be added
- Nozzle Orifice: Approx. 0.53 – 0.64 mm (0.021 – 0.025 in)
- Nozzle Pressure: At 20°C (68°F) paint temperature min. 28.0 MPa (approx. 280 bar; 4061 p.s.i.). At 30°C (86°F) min. 22.0 MPa (approx. 220 bar; 3191 p.s.i.)
Note: In case of using 45:1 airless spray equipment, the paint must be heated to approximately 30°C (86°F) in order to obtain the right application viscosity.
Brush/Roller:
- For stripe coating and spot repair only
Cleaning Solvent: THINNER 90-53 or THINNER 90-83
Note: All application equipment must be cleaned immediately after use. Paint inside the spraying equipment must be removed before the pot life has been expired.
Product Notes
Information On Basic Physical And Chemical Properties | ||||||
---|---|---|---|---|---|---|
PPG SigmaGuard 603 Base | PPG SigmaGuard 603 Hardener | |||||
Form: | Liquid | Liquid | ||||
Colour: | As specified | Colourless | ||||
Odour: | Characteristic | Aromatic | ||||
Odour Threshold: | Not available | Not available | ||||
pH-value 20°C: | Insoluble in water. | Insoluble in water. | ||||
Melting point/freezing point: | May start to solidify at the following temperature: -15.4°C (4.3°F) This is based on data for the following ingredient: benzyl alcohol. Weighted average: -19.61°C (-3.3°F) | May start to solidify at the following temperature: -7.1°C (19.2°F) This is based on data for the following ingredient: 2,2'-dimethyl-4,4'-methylenebis (cyclohexylamine). Weighted average: -13.78°C (7.2°F) | ||||
Initial boiling point and boiling range: | >37.78°C | >37.78°C | ||||
Flash Point: | Closed cup: 100°C | Closed cup: 52°C | ||||
Evaporation Rate: | 0.007 (benzyl alcohol) compared with butyl acetate | 0.007 (benzyl alcohol) compared with butyl acetate | ||||
Flammability (solid, gas): | liquid | liquid | ||||
Upper/lower flammability or : explosive limits: | Greatest known range: Lower: 1.3% Upper: 13% (benzyl alcohol) | Greatest known range: Lower: 1.3% Upper: 13% (benzyl alcohol) | ||||
Vapour pressure: | Highest known value: 0.009 kPa (0.07 mm Hg) (at 20°C) (1,6-bis(2, 3-epoxypropoxy)hexane). Weighted average: 0.008 kPa (0.06 mm Hg) (at 20°C) | Highest known value: 10.5 kPa (78.8 mm Hg) (at 20°C) (butanone). Weighted average: 0.62 kPa (4.65 mm Hg) (at 20°C) | ||||
Vapour Density: | Highest known value: 3.7 (Air = 1) (benzyl alcohol) | Highest known value: 3.7 (Air = 1) (benzyl alcohol). Weighted average: 3.35 (Air = 1) | ||||
Relative density: | 1.4 | 0.96 | ||||
Solubility(ies): | Insoluble in the following materials: cold water | Insoluble in the following materials: cold water | ||||
Partition coefficient: n-octanol/ water: | Not applicable | Not applicable | ||||
Auto-ignition temperature: | 300°C | Lowest known value: 275°C (527°F) (2,2'-dimethyl-4,4'-methylenebis (cyclohexylamine) | ||||
Decomposition temperature: | Stable under recommended storage and handling conditions | Stable under recommended storage and handling conditions | ||||
Viscosity: | Kinematic (40°C): >0.21 cm²/s | Kinematic (40°C): >0.21 cm²/s | ||||
Explosive properties: | The product itself is not explosive, but the formation of an explosible mixture of vapour or dust with air is possible. | The product itself is not explosive, but the formation of an explosible mixture of vapour or dust with air is possible. | ||||
Oxidising properties: | Product does not present an oxidizing hazard | Product does not present an oxidizing hazard |
Health & Safety
- This is a solvent-borne paint and care should be taken to avoid inhalation of spray mist or vapor, as well as contact between the wet paint and exposed skin or eyes.
- Fur further information please see the safety data sheets in the attachments section above.
Data sheet
- Manufacturer
- PPG
- Water / Solvent Based
- Solvent
- For Use On
- Steel
- Application Method
- Airless Spray
- Sheen
- Gloss
- Colour
- Standard / Ready Mixed
- VOC Levels
- Low (50-149 g/l)
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 4L, 20L
- Mixing Ratio
- Base To Hardener 80:20 (4:1)
- Dry to Handle (at 20°C)
- 16 hours
- Dry to Recoat (at 20°C)
- 24 hours
- Fully Cured (at 20°C)
- 5 days
- Recommended Thinner/Cleaner
- THINNER 90-53 or THINNER 90-83
- Compatible Primers
- SIGMACOVER 280
- Min. Application Temperature
- 5°C (41°F)
- Density
- 1.3 kg/l (10.8 lb/US gal)
- Solids by Volume
- 100%
- VOC
- Directive 1999/13/EC, SED: max. 111.0 g/kg - max. 144.0 g/l (approx. 1.2 lb/US gal)
- Size
- 4L & 20L
- Recommended Dry Film Thickness
- 300 μm (12.0 mils) - 3.3 m²/l (134 ft²/US gal)
- UN Number
- UN3082
- Pot Life
- 1 hour at 20°C (68°F)
- Base Type
- Solvent Free
- Suitable For Use On
- Steel
- Finish
- Gloss
- Application Method
- Spray
- Product Usage Type
- Tank Coating
- Product Range
- SigmaGuard
- Colour Family
- Grey
- Colour Family
- Off-White
- For Tanks or Pipes
- Tank
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IMPORTANT SHIPPING & DELIVERY INFORMATION
PPG SigmaGuard 603 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
PPG Thinner 90-53
This thinner has been developed by PPG Protective and Marine Coatings for use with selected paint products.
PPG Thinner 90-83
This thinner has been developed by PPG Protective and Marine Coatings for use with selected paint products.
PPG SigmaCover 280
Universal epoxy anticorrosive primer suitable for ballast tanks, decks, topside, superstructure, hull and cargo oil tanks. Used in protective coating systems for steel and non-ferrous metals, curing at temperatures down to 5°C, and can be overcoated with most alkyd, chlorinated rubber, vinyl, epoxy and two-component polyurethane coatings....