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Carboline Phenoline 1205 | Chemical Resistant

Carboline Phenoline 1205

0612A1NL
CAR3707

Carboline Phenoline 1205 is a two-component, glass flake-filled coating with dense cross-linking that exhibits excellent overall chemical resistance to a variety of aggressive chemicals. Glass reinforcement provides added abrasion resistance, permeation resistance and internal reinforcement.

  • Excellent resistance to acids, caustics, ethanol, gasoline, jet fuels and solvents
  • Excellent abrasion resistance
  • Excellent thermal shock resistance (0 to 148°C)
  • VOC compliant to current AIM regulations
  • Excellent resistance to deionized or demineralized water up to 95°C (203°F)
  • Excellent resistance to crude oil up to 121°C (250°F)
  • Excellent for crude oil storage and transportation up to 121°C (250°F)
Colour
Size
Finish
£272.16(incl. VAT)
£226.80(ex. VAT)
Quantity
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Description

Carboline Phenoline 1205 is a two-component, glass flake-filled coating with dense cross-linking that exhibits excellent overall chemical resistance to a variety of aggressive chemicals. Glass reinforcement provides added abrasion resistance, permeation resistance and internal reinforcement. 1205 exhibits very good acid resistance. Excellent for use as a lining for tanks or pipes in process facilities where hot water or abrasive conditions exist.



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Features and Benefits


  • Excellent resistance to acids, caustics, ethanol, gasoline, jet fuels and solvents
  • Excellent abrasion resistance
  • Excellent thermal shock resistance (0 to 148°C)
  • VOC compliant to current AIM regulations
  • Excellent resistance to deionized or demineralized water up to 95°C 
  • Excellent resistance to crude oil up to 121°C 
  • Excellent for crude oil storage and transportation up to 121°C 



Product Specification


Technical Data
Carboline Phenoline 1205
Volume Solids: 70% +/- 2%
Theoretical Coverage Rate:

27.6 m²/l at 25 microns

1.8 m²/l at 375 microns

Allow for loss in mixing and application
Dry Film Thickness: 381 microns minimum to be achieved in 1 or 2 coats
VOC Values:

As Supplied: 250 g/l

Thinner 2: 13 oz/gal: 305 g/l

Thinner 213: 13 oz/gal: 308 g/l

These are nominal values.

Dry Temp. Resistance:

Continuous: 218°C 

Non-Continuous: 232°C 

Discolouration is observed above 93°C 
Temperature Resistance (Immersion):

Water/Brine: 95°C 

Crude Oil: 121°C 

Crude Oil/Water: 121°C 

Demineralized water: 95°C 

Ethanol: 54°C 

Primer:

Self-priming

May be applied over epoxies and phenolics as recommended

Topcoats: Not recommended
Limitations: For immersion applications, metal tanks should be insulated if operating temperature exceeds 60°C 
Flash Point:

Part A: 12°C 

Part B: 93°C 

Shelf Life: Part A & B: Min. 36 months at 24°C
Storage Temperature and Humidity: 4°C-43°C 
0-90% Relative Humidity



Performance Data
Test Method System Results
Cyclic Steam-Out Simulation 300°F Blasted Steel 1 ct. No blistering, cracking or delamination
Temperature Cycling Test Modified Freeze /Thaw test cycling from 0°F-425°F for 11 days Blasted steel 2 cts No blistering, cracking, checking, delamination or loss of adhesion



Drying Times


Curing Schedule
Surface Temp Dry to Handle Dry to Recoat or Topcoat Maximum Recoat Time Final Cure Immersion
10°C  18 Hours 48 Hours 21 Days 21 Days
16°C  12 Hours 32 Hours 14 Days 14 Days
24°C  6 Hours 16 Hours 7 Days 7 Days
32°C  3 Hours 8 Hours 4 Days 4 Days



  • These times are based on a 375 micron dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
  • Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze.
  • Any haze or blush must be removed by water washing before re-coating.
  • If the maximum re-coat time is exceeded, the surface must be abraded by sweep blasting prior to the application of additional coats
  • For force curing, contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specific requirements



Surface Preparation


General

  • Surfaces must be clean and dry
  • Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating

Steel

  • Immersion: SSPC-SP10
  • Non-Immersion: SSPC-SP6
  • Surface Profile: 50-75 microns

Concrete or CMU

  • Concrete must be cured 28 days at 24°C and 50% relative humidity or equivalent
  • Prepare surfaces in accordance with ASTM D4258-05 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete
  • Voids in concrete may require surfacing



Application Methods


Product Information
Mixing:

Power mix separately, then combine and power mix.

Do not mix partial kits

Thinning:

May be thinned up to 13 oz/gal (10%) Thinner 213.

For application on horizontal surfaces, may be thinned up to 13 oz/gal (10%) with Thinner 2.

Agitate Thinner 213 before use. Thinner 213 will have a thick viscous appearance, which is normal.

Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied

Ratio: 4:1 Ratio (A to B)
Pot Life:

3 Hours at 24°C 

Pot life ends when coating loses body and begins to sag

Pot life times will be less at higher temperatures

Conventional Spray: Pressure pot equipped with dual regulators, ½” I.D. minimum material hose, .110” I.D. fluid tip and appropriate air cap.
Airless Spray:

Pump Ratio: 45:1 (min.)

GPM Output: 3.0 (min.)

Material Hose: 3/8 - ½” I.D. (min.)

Tip Size: 0.035-0.041”

Output PSI: 2200-2500

Brush:

Recommended for touch up and striping of welds only.

Use a natural bristle brush with full strokes.

Avoid re-brushing.

Roller: Not recommended



Application Conditions


Product Conditions
Condition Material Surface Ambient Humidity
Minimum 13°C  10°C  10°C  0%
Maximum 32°C  43°C  38°C  85%



  • This product simply requires the substrate temperature to be above the dew point
  • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
  • Special application techniques may be required above or below normal application conditions



Health and Safety


Clean Up

  • Use Thinner 2 or Acetone
  • In case of spillage, absorb and dispose of in accordance with local applicable regulations

Safety

  • Read and follow all caution statements on this product data sheet and on the safety data sheet for this product and use personal protective equipment as directed
  • Employ normal workmanlike safety precautions

Ventilation

  • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
  • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
  • User should test and monitor exposure levels to ensure all personnel are below guidelines
  • In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel

Caution

  • This product contains flammable solvents. Keep away from sparks and open flames
  • All electrical equipment and installations should be made and grounded in accordance with the all applicable local regulations
  • In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes
  • Refer to the product data sheet and safety data sheet in the attachments section above for further details
Product Details
3707-476745

Data sheet

Manufacturer
Carboline
For Use On
Steel, Concrete
Application Method
Brush, Roller, Spray
Sheen
Satin
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Pack Size
10L
Mixing Ratio
4:1 Ratio (A to B)
Coverage
1123 ft²/gal at 1.0 mils (27.6 m²/l at 25 microns) - 75 ft²/gal at 15.0 mils (1.8 m²/l at 375 microns)
Recommended Thinner/Cleaner
Carboline Thinner 2, Thinner 213
Max. Application Temperature
Material: 32°C - Surface: 43°C - Ambient: 38°C - Humidity: 85%
Min. Application Temperature
Material: 13°C - Surface: 10°C - Ambient: 10°C - Humidity: 0%
Solids by Volume
70% +/- 2%
VOC
As Supplied: 2.08 lbs/gal (250 g/l)
Shelf Life (from date of manufacture)
Part A & B: Min. 36 months at 24°C
UN Number
UN1263
Dry to Handle (at 10°C)
18 Hours
Pot Life
3 Hours at 24°C
Dry to Recoat
10°C: 48 Hours - 16°C: 32 Hours - 24°C: 16 Hours - 32°C: 8 Hours
Base Type
Solvent Epoxy Novolac
Suitable For Use On
Concrete
Suitable For Use On
Steel
Finish
Satin
Application Method
Brush
Application Method
Roller
Application Method
Spray
Product Usage Type
Tank Lining
Product Range
Phenoline
For Tanks or Pipes
Tank & Pipe
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

Carboline Phenoline 1205 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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