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Carboline Phenoline 1205 is a two-component, glass flake-filled coating with dense cross-linking that exhibits excellent overall chemical resistance to a variety of aggressive chemicals. Glass reinforcement provides added abrasion resistance, permeation resistance and internal reinforcement.
- Excellent resistance to acids, caustics, ethanol, gasoline, jet fuels and solvents
- Excellent abrasion resistance
- Excellent thermal shock resistance (0 to 148°C)
- VOC compliant to current AIM regulations
- Excellent resistance to deionized or demineralized water up to 95°C (203°F)
- Excellent resistance to crude oil up to 121°C (250°F)
- Excellent for crude oil storage and transportation up to 121°C (250°F)
Carboline Phenoline 1205 is a two-component, glass flake-filled coating with dense cross-linking that exhibits excellent overall chemical resistance to a variety of aggressive chemicals. Glass reinforcement provides added abrasion resistance, permeation resistance and internal reinforcement. 1205 exhibits very good acid resistance. Excellent for use as a lining for tanks or pipes in process facilities where hot water or abrasive conditions exist.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- Excellent resistance to acids, caustics, ethanol, gasoline, jet fuels and solvents
- Excellent abrasion resistance
- Excellent thermal shock resistance (0 to 148°C)
- VOC compliant to current AIM regulations
- Excellent resistance to deionized or demineralized water up to 95°C
- Excellent resistance to crude oil up to 121°C
- Excellent for crude oil storage and transportation up to 121°C
Product Specification
Technical Data | |
---|---|
Carboline Phenoline 1205 | |
Volume Solids: | 70% +/- 2% |
Theoretical Coverage Rate: |
27.6 m²/l at 25 microns 1.8 m²/l at 375 microns |
Allow for loss in mixing and application | |
Dry Film Thickness: | 381 microns minimum to be achieved in 1 or 2 coats |
VOC Values: |
As Supplied: 250 g/l Thinner 2: 13 oz/gal: 305 g/l Thinner 213: 13 oz/gal: 308 g/l These are nominal values. |
Dry Temp. Resistance: |
Continuous: 218°C Non-Continuous: 232°C |
Discolouration is observed above 93°C | |
Temperature Resistance (Immersion): |
Water/Brine: 95°C Crude Oil: 121°C Crude Oil/Water: 121°C Demineralized water: 95°C Ethanol: 54°C |
Primer: |
Self-priming May be applied over epoxies and phenolics as recommended |
Topcoats: | Not recommended |
Limitations: | For immersion applications, metal tanks should be insulated if operating temperature exceeds 60°C |
Flash Point: |
Part A: 12°C Part B: 93°C |
Shelf Life: | Part A & B: Min. 36 months at 24°C |
Storage Temperature and Humidity: | 4°C-43°C |
0-90% Relative Humidity |
Performance Data | |||||
---|---|---|---|---|---|
Test Method | System | Results | |||
Cyclic Steam-Out Simulation 300°F | Blasted Steel 1 ct. | No blistering, cracking or delamination | |||
Temperature Cycling Test Modified Freeze /Thaw test cycling from 0°F-425°F for 11 days | Blasted steel 2 cts | No blistering, cracking, checking, delamination or loss of adhesion |
Drying Times
Curing Schedule | ||||
---|---|---|---|---|
Surface Temp | Dry to Handle | Dry to Recoat or Topcoat | Maximum Recoat Time | Final Cure Immersion |
10°C | 18 Hours | 48 Hours | 21 Days | 21 Days |
16°C | 12 Hours | 32 Hours | 14 Days | 14 Days |
24°C | 6 Hours | 16 Hours | 7 Days | 7 Days |
32°C | 3 Hours | 8 Hours | 4 Days | 4 Days |
- These times are based on a 375 micron dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
- Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze.
- Any haze or blush must be removed by water washing before re-coating.
- If the maximum re-coat time is exceeded, the surface must be abraded by sweep blasting prior to the application of additional coats
- For force curing, contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specific requirements
Surface Preparation
General
- Surfaces must be clean and dry
- Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating
Steel
- Immersion: SSPC-SP10
- Non-Immersion: SSPC-SP6
- Surface Profile: 50-75 microns
Concrete or CMU
- Concrete must be cured 28 days at 24°C and 50% relative humidity or equivalent
- Prepare surfaces in accordance with ASTM D4258-05 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete
- Voids in concrete may require surfacing
Application Methods
Product Information | |
---|---|
Mixing: |
Power mix separately, then combine and power mix. Do not mix partial kits |
Thinning: |
May be thinned up to 13 oz/gal (10%) Thinner 213. For application on horizontal surfaces, may be thinned up to 13 oz/gal (10%) with Thinner 2. Agitate Thinner 213 before use. Thinner 213 will have a thick viscous appearance, which is normal. Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied |
Ratio: | 4:1 Ratio (A to B) |
Pot Life: |
3 Hours at 24°C Pot life ends when coating loses body and begins to sag Pot life times will be less at higher temperatures |
Conventional Spray: | Pressure pot equipped with dual regulators, ½” I.D. minimum material hose, .110” I.D. fluid tip and appropriate air cap. |
Airless Spray: |
Pump Ratio: 45:1 (min.) GPM Output: 3.0 (min.) Material Hose: 3/8 - ½” I.D. (min.) Tip Size: 0.035-0.041” Output PSI: 2200-2500 |
Brush: |
Recommended for touch up and striping of welds only. Use a natural bristle brush with full strokes. Avoid re-brushing. |
Roller: | Not recommended |
Application Conditions
Product Conditions | |||||
---|---|---|---|---|---|
Condition | Material | Surface | Ambient | Humidity | |
Minimum | 13°C | 10°C | 10°C | 0% | |
Maximum | 32°C | 43°C | 38°C | 85% |
- This product simply requires the substrate temperature to be above the dew point
- Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
- Special application techniques may be required above or below normal application conditions
Health and Safety
Clean Up
- Use Thinner 2 or Acetone
- In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
- Read and follow all caution statements on this product data sheet and on the safety data sheet for this product and use personal protective equipment as directed
- Employ normal workmanlike safety precautions
Ventilation
- When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
- The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
- User should test and monitor exposure levels to ensure all personnel are below guidelines
- In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel
Caution
- This product contains flammable solvents. Keep away from sparks and open flames
- All electrical equipment and installations should be made and grounded in accordance with the all applicable local regulations
- In areas where explosion hazards exist, workmen should be required to use non-ferrous tools and wear conductive and non-sparking shoes
- Refer to the product data sheet and safety data sheet in the attachments section above for further details
Data sheet
- Manufacturer
- Carboline
- For Use On
- Steel, Concrete
- Application Method
- Brush, Roller, Spray
- Sheen
- Satin
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 10L
- Mixing Ratio
- 4:1 Ratio (A to B)
- Coverage
- 1123 ft²/gal at 1.0 mils (27.6 m²/l at 25 microns) - 75 ft²/gal at 15.0 mils (1.8 m²/l at 375 microns)
- Recommended Thinner/Cleaner
- Carboline Thinner 2, Thinner 213
- Max. Application Temperature
- Material: 32°C - Surface: 43°C - Ambient: 38°C - Humidity: 85%
- Min. Application Temperature
- Material: 13°C - Surface: 10°C - Ambient: 10°C - Humidity: 0%
- Solids by Volume
- 70% +/- 2%
- VOC
- As Supplied: 2.08 lbs/gal (250 g/l)
- Shelf Life (from date of manufacture)
- Part A & B: Min. 36 months at 24°C
- UN Number
- UN1263
- Dry to Handle (at 10°C)
- 18 Hours
- Pot Life
- 3 Hours at 24°C
- Dry to Recoat
- 10°C: 48 Hours - 16°C: 32 Hours - 24°C: 16 Hours - 32°C: 8 Hours
- Base Type
- Solvent Epoxy Novolac
- Suitable For Use On
- Concrete
- Suitable For Use On
- Steel
- Finish
- Satin
- Application Method
- Brush
- Application Method
- Roller
- Application Method
- Spray
- Product Usage Type
- Tank Lining
- Product Range
- Phenoline
- For Tanks or Pipes
- Tank & Pipe
Questions
Question about the product
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Phenoline 1205 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
Carboline Thinner 2
Carboline Thinner 2 is a thinner for use in industrial coatings.
Carboline Thinner 213
Carboline Thinner 213 is a thinner for use in industrial coatings.
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