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Carboline Thermaline 440 Finish

8578-0-700
CAR3745

Carboline Thermaline 440 Finish (formerly Thermaline 400 EU) is a high performance, immersion grade coating system which has excellent resistance to wet/dry cycling conditions at elevated temperatures. Used to protect steel substrates under thermal insulation.

This product MUST be purchased/used in conjunction with its manufacturer specified base or activator/hardener:

2-Pack System Details
Base (Part 1) Carboline Thermaline 440 Primer
Finish (Part 2) Carboline Thermaline 440 Finish

  • Temperature resistant up to 204ºC
  • Very good flexibility
  • Excellent overall chemical resistance
  • Very good abrasion resistance
  • Easily applied by spray
  • Acceptable for use over stainless steels
  • Available in 350+ colours, including RAL and BS

Please note: Colours are sold in the nearest tin size but actual paint volume per tin may vary up to 10% depending on colour.

Product customisation

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  • 250 char. max
Colour Group
Size
Finish
£181.20(incl. VAT)
£151.00(ex. VAT)
Quantity
Please choose your colour
Available for Delivery (See Delivery Options Below)

Description

This product MUST be purchased/used in conjunction with its manufacturer specified base or activator/hardener:

2-Pack System Details
Base (Part 1) Carboline Thermaline 400 EU Primer
Finish (Part 2) Carboline Thermaline 400 EU Finish



Carboline Thermaline 440 Finish (formerly Thermaline 400 EU) is a high performance, immersion grade coating system which has excellent resistance to wet/dry cycling conditions at elevated temperatures. Used to protect steel substrates under thermal insulation.

Please note this product is one part of a two-pack system which MUST be purchased/used together with Carboline Thermaline 400 EU Primer .



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Features and Benefits


  • Temperature resistant up to 204ºC
  • Very good flexibility
  • Excellent overall chemical resistance
  • Very good abrasion resistance
  • Easily applied by spray
  • Acceptable for use over stainless steels



Product Specification


Technical Data
Carboline Thermaline 440 Finish
Solid(s) Content: 51 ± 2%
Theoretical Coverage Rate:

DFT 125 microns 4,0 sq.m/l

DFT 150 microns 3,4 sq.m/l

Mixing and application losses will vary and must be taken into consideration when estimating job requirements

Dry Film Thickness: 125 - 150 µm
Dry Temp. Resistance:

Continuous: 204°C

Non-Continuous: 232°C 

Limitations: Not recommended for strong mineral and organic acids
Flash Point:

Part A: 18°C

Part B: 18°C

Thinner 2: -5°C

Shelf Life: 24 months at 24ºC



Drying Times


Curing Schedule
Surface Temp. Between Coats Final Cure Immersion
5°C  24 Hours NR
10°C  15 Hours 4 Days
15°C  10 Hours 3 Days
25°C  6 Hours 2 Days



  • These times are based on the recommended dry film thickness. Excessive film thickness or inadequate ventilation conditions after application require longer dry times and will cause premature failure in extreme cases
  • Maximum recoat time is normally 60 days. If exceeded and depending on curing time and exposure, pre-treatment may be required prior to overcoating. Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for further information
  • Excessive humidity or condensation on the surface during curing may result in surface haze or blush: Any haze or blush should be removed by washing with water before recoating.



Surface Preparation


Preparation
General:

Surface must be clean and dry

Employ adequate methods to remove dirt, dust, oil and all other contaminants in accordance with Standard SSPC-SP1

Steel:

Abrasive blast to ISO 8501-1 Sa 2½ to obtain a 35 – 75 µm blast profile.

Alternative Ultra High-Pressure water jetting (UHPWJ) to the standard of min. CHB2 M, provided existing surface profile (e.g. maintenance projects)

Stainless Steel: Blast cleaning with non-metallic abrasive to obtain 25 – 50 µm profile



Application Methods


Product Information
Mixing:

Power mix separately, then combine and power mix for a minimum of two minutes

DO NOT MIX PARTIAL KITS

Thinning:

May be thinned up to 25% by volume with Thinner 2 or Thinner 33 for spray application

Use of thinners other than those supplied or approved by Carboline may adversely affect product performance and void product warranty, whether expressed or implied

Ratio: 2 : 1 Ratio by volume (A to B)
Pot Life:

4 hours at 24ºC and less at higher temperatures

Pot life ends when coating loses body and begins to sag

General: Th 400 EU Primer and Finish are high solid coatings and may require adjustments in spray techniques. Wet film thickness is easily and quickly achieved
Conventional Spray: Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, .055 - .070” I.D. fluid tip and appropriate air cap
Airless Spray:

Pump ratio: 30:1 (min.)

GMP Output: 3.0 (min.)

Material Hose: 3/8” I.D. (min.)

Tip Size: .015 - .019”

Output PSI: 2100 - 2300

Filter Size: 60 mesh

Brush and Roller:

Recommended for touch-up, striping of weld seams and hard-to-reach areas only. Apply in full strokes, avoid re-brushing or re-rolling

Use a natural bristle brush and short nap mohair roller with phenolic core



Application Conditions


Conditions
Condition Material Surface Ambient Humidity
Minimum 13°C  5°C  5°C  0%
Maximum 35°C  75°C  40°C  85%



  • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
  • Special application techniques may be required above or below normal application conditions
  • Do not apply when the surface temperature is less than 3°C above the dew-point



Health and Safety


Clean Up

  • Use Thinner 2
  • In case of spillage, absorb and dispose of in accordance with local applicable regulations

Safety

  • Read and follow all caution statements on this product data sheet and on the safety data sheet for this product
  • Employ normal workmanlike safety precautions
  • Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands, and all exposed areas

Ventilation

  • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
  • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
  • User should test and monitor exposure levels to insure all personnel are below guidelines.
  • If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator

Caution

  • This product contains flammable solvents
  • Keep away from sparks and open flames
  • All electrical equipment and installations should be made and grounded in accordance with applicable regulations
  • In areas where explosion hazards exist, workmen should be required to use nonferrous tools and wear conductive and nonsparking shoes
  • Refer to the product data sheet and safety data sheet in the attachments section above for further details
Product Details
3745-857839

Data sheet

Manufacturer
Carboline
For Use On
Steel, Stainless Steel
Application Method
Brush, Roller, Spray
Sheen
Semi-Gloss
Colour
Fully Tintable
Single, Two or Three Pack
Single
Pack Size
10L
Mixing Ratio
2 : 1 Ratio by volume (A to B)
Coverage
DFT 125 microns 4,0 sq.m/l DFT 150 microns 3,4 sq.m/l
Recommended Thinner/Cleaner
Carboline Thinner 2, Thinner 33
Max. Application Temperature
Material: 35°C, Surface: 75°C, Ambient: 40°C, Humidity: 85%
Min. Application Temperature
Material: 13°C, Surface: 5°C, Ambient: 5°C, Humidity: 0%
Solids by Volume
51 ± 2%
Heat Resistance (up-to)
Continuous: 204°C (399°F), Non-Continuous: 232°C (450°F)
Shelf Life (from date of manufacture)
24 months at 24ºC
Recommended Dry Film Thickness
125 - 150 µm
UN Number
UN1263
Pot Life
4 hours at 24ºC
Base Type
Solvent-Based Epoxy Phenolic
Suitable For Use On
Steel
Suitable For Use On
Stainless Steel
Finish
Semi-Gloss
Application Method
Brush
Application Method
Spray
Application Method
Roller
Product Usage Type
Topcoat
Product Range
Thermaline
Colour Family
Blue
Colour Family
Magnolia
Colour Family
Brown
Colour Family
Anthracite Grey
Colour Family
Neutral
Colour Family
Orange
Colour Family
Beige
Colour Family
Yellow
Colour Family
Green
Colour Family
Black
Colour Family
Red
Colour Family
White
Colour Family
Pink
Colour Family
Cream
Colour Family
Violet
Colour Family
Purple
Colour Family
Grey
Colour Family
Off-White
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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IMPORTANT SHIPPING & DELIVERY INFORMATION

Carboline Thermaline 440 Finish is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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