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Carboline Carboguard 1209 is a dense, highly impermeable glass flake-filled coating used for protecting steel and concrete. This versatile coating provides an impenetrable film for severe exposures in marine, offshore, petrochemical, pulp and paper and other aggressive environments. Optional use of light or course grit fillers provides non-skid properties.
- Excellent abrasion resistance
- Excellent chemical resistance
- Outstanding impermeability
- Single coat, self-priming capabilities
- VOC compliant to current AIM regulations
- Non-skid surface (optional)
- Flat finish
Carboline Carboguard 1209 is a high-build zinc- phosphate primer for new constructions and maintenance. Gives a good corrosion protection, excellent adhesion and increased application tolerance to a wide range of environmental conditions.
Click To Jump To Section:
- Features & Benefits
- Product Specification
- Film Thickness Range And Coverage
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health & Safety
Features & Benefits
- Excellent abrasion resistance
- Excellent chemical resistance
- Outstanding impermeability
- Single coat, self-priming capabilities
- VOC compliant to current AIM regulations
- Non-skid surface (optional)
- Flat finish
Product Specification
Technical Data | ||||||
---|---|---|---|---|---|---|
Carboline Carboguard 1209 | ||||||
Volume Solids: | 88% +/- 2% | |||||
Dry Temperature Resistance: | Continuous: 180°F (82°C) | |||||
Non-Continuous: 250°F (121°C) | ||||||
Discoloration and loss of gloss is observed above 180 F (82 C) | ||||||
Theoretrical Coverage Rate: | 1412 ft²/gal at 1.0 mils (34.6 m²/l at 25 microns) | |||||
141 ft²/gal at 10.0 mils (3.5 m²/l at 250 microns) | ||||||
35 ft²/gal at 40.0 mils (0.9 m²/l at 1000 microns) | ||||||
Allow for loss in mixing and application. | ||||||
Dry Film Thickness: | 10 - 40 mils (254 - 1016 microns) per coat - Applied in 1-3 coats depending on service. | |||||
Limitations: | Epoxies lose gloss, discolor and eventually chalk in sunlight exposure | |||||
When modified with non-skid fillers, do not use for immersion service | ||||||
Topcoats: | May be coated with Polyurethanes depending on exposure and need. | |||||
Primer: | Self-priming | |||||
May be applied over certain Carboline epoxy holding primers | ||||||
Shelf Life: | Part A & B: Min. 36 months at 75°F (24°C) | |||||
Storage Temperature & Humidity: | 40° -110°F (4°-43°C), 0-100% Relative Humidity | |||||
Flash Point: | Part A: 83°F (28°C) | |||||
Part B: >200°F (93°C) | ||||||
Fillers: NA |
Drying Times
Curing Schedule | |||||
---|---|---|---|---|---|
Surface Temp | Dry to Handle | Dry to Topcoat | Final Cure General | Maximum Recoat Time w/ Polyurethanes | |
60°F (16°C) | 16 Hours | 32 Hours | 14 Days | 45 Days | |
75°F (24°C) | 8 Hours | 16 Hours | 7 Days | 30 Days | |
100°F (38°C) | 2 Hours | 4 Hours | 2 Days | 10 Days |
- These times are based on a 20.0 mil (500 micron) dry film thickness.
- Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure.
- Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discoloration and may result in a surface haze.
- Any haze or blush must be removed by water washing before recoating.
- During high humidity conditions, it is recommended that the application be done while temperatures are increasing.
- If the maximum recoat time is exceeded, the surface must be abraded by sweep blasting before the application of additional coats.
Surface Preparation
General
- Surface must be clean and dry.
- Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating.
Steel
- Immersion: SSPC-SP10
- Non-Immersion: SSPC-SP6
- Surface Profile: 3.0 mils min. (75 microns)
Concrete or CMU
- Concrete must be cured 28 days at 75°F (24°C) and 50% relative humidity or equivalent.
- Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete.
- Voids in concrete may require surfacing.
Application Methods
Product Information | |||||
---|---|---|---|---|---|
Mixing: | Power mix separately, then combine and power mix. When non-skid fillers are used, slowly mix into the mixed materials with the power mixer running. Allow a 15 minute induction time at 75°F (24°C) before application. Mixing time should be considered part of induction time. DO NOT MIX PARTIAL KITS. | ||||
Ratio: | 3:1 Ratio (A to B) | ||||
Thinning: | 6-19 oz/gal with Thinner #213 after induction time. Exact amount of thinner will depend on job site conditions. Add only enough to assure uniform flow. For horizontal application (i.e. Platform decks) only may be thinned with Thinner #2. Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. | ||||
Pot Life: | 12 Hours at 24°C. | ||||
Pot life ends when coating loses body and begins to sag. | |||||
Conventional Spray: | Note: This is mandatory equipment when non-skid fillers are used. Bottom Feed pressure pot equipped with dual regulators, mechanical agitator and a water trap. Use ¾” I.D. minimum material hose with a maximum length of 25', 3/8" I.D. air hose. Use a ¼" fluid tip with a ¼" round or slotted internal mix air cap. A Binks 7E2 or similar gun from Graco or DeVilbiss is suggested | ||||
Airless Spray: | Pump Ratio: 45:1 (min.) | ||||
GPM Output: 3.0 (min.) | |||||
Material Hose: ½” I.D. (min.) | |||||
Tip Size: .035-.041" | |||||
Output PSI: 2200-2500 | |||||
Filter Size: Not recommended | |||||
Brush: | Not recommended | ||||
Roller: | A "nylon loop" roller may be used but will result in a rougher surface with a more pronounced nonskid surface when one of the optional fillers is used. When using a roller, do not pour the material on the surface. Dip the roller into a 5 gallon pail and roll out evenly. Keep the roller wet. |
Application Conditions
Product Conditions | |||||
---|---|---|---|---|---|
Condition | Material | Surface | Ambient | Humidity | |
Minimum | 50°F (10°C) | 50°F (10°C) | 50°F (10°C) | 0% | |
Maximum | 100°F (38°C) | 140°F (60°C) | 100°F (38°C) | 95% |
- This product simply requires the substrate temperature to be 3°C above the dew point.
- Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate.
- Special application techniques may be required above or below normal application conditions.
Health & Safety
Clean Up
- Use Thinner 2, Thinner or Acetone
- In case of spillage, absorb and dispose of in accordance with local applicable regulations.
Safety
- Read and follow all caution statements on this product data sheet and on the MSDS for this product.
- Employ normal workmanlike safety precautions.
- Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands and all exposed areas.
Ventilation
- When used in enclosed areas and product is thinned, thorough air circulation must be used during and after application until the coating is cured.
- The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used.
- User should test and monitor exposure levels to insure all personnel are below guidelines.
Caution
- This product contains flammable solvents
- Keep away from sparks and open flames
- All electrical equipment and installations should be made and grounded in accordance with applicable regulations.
- In areas where explosion hazards exist, workmen should be required to use nonferrous tools and wear conductive and non-sparking shoes.
- Refer to the safety data sheet in the attachments section above for further details.
Data sheet
- Manufacturer
- Carboline
- For Use By
- Industrial Use
- Interior / Exterior Use
- Exterior Use
- For Use On
- Steel
Concrete
Offshore Structures
Marine Surfaces - Application Method
- Spray
- Sheen
- Flat
- Colour
- Standard / Ready Mixed
- VOC Levels
- Low (50-149 g/l)
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 20L
- UN Number (Activator)
- UN2735
- UN Number (Base)
- UN1263
- Base Type
- Solvent-Based
- Suitable For Use On
- Concrete
- Suitable For Use On
- Steel
- Suitable For Use On
- Offshore Structures
- Suitable For Use On
- Marine Surfaces
- Finish
- Flat
- Application Method
- Spray
- Usages
- Glass Flake Reinforced
- Usages
- Overcoatable
- Usages
- Impermeable
- Usages
- Severe Exposures
- Usages
- Self Priming
- Usages
- Direct to Metal
- Usages
- Chemical Resistance
- Usages
- Abrasion Resistant
- Usages
- Atmospheric
- Usages
- Immersion
- Usages
- 1 Coat
- Product Usage Type
- Topcoat
- Product Range
- Carboguard
- Colour Family
- Yellow
- Product Type
- Polyamido-Amine Epoxy
- Environment
- Immersion
- Environment
- Atmospheric
- Environment
- Severe Exposures
- Product Attributes
- Glass Flake Reinforced
- Product Attributes
- 1 coat
- Product Attributes
- Primer/Finish
- Product Attributes
- Overcoatable
- Resistance to
- Abrasion
- Resistance to
- Chemicals
Questions
Question about the product
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Carboguard 1209 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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