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Carboline Carboguard 60 is a high solids and abrasion resistant coating which can be used as a primer, intermediate coat, or self-priming finish over steel or inorganic zinc primers. May be topcoated with itself, or a broad variety of high-performance finish coats.
- Low odour and low VOC
- Good chemical resistance
- Fast cure and dry times
- Good abrasion resistance
- Excellent wetting properties
- Ideal for maintenance and fabrication shop applications
Description
Carboline Carboguard 60 is a high solids, versatile, abrasion resistant, chemical resistant, and corrosion resistant coating. It can be used as a primer, intermediate coat, or self-priming finish over steel or inorganic zinc primers. May be topcoated with itself, or a broad variety of high-performance finish coats.
Carboguard 60 has excellent wetting properties giving it the capability of going over marginally prepared substrates. It is ideal for maintenance and fabrication shop applications. An optional glass flake (GF) additive or micaceous iron oxide (MiO) additive can be purchased separately and may be used to enhance film strength for more abusive applications for severe marine or heavy industrial uses. Contact out technical team on Tech - 0113 2455450 (option 2) or [email protected] Sales - 0113 2455450 or [email protected] for further information.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Performance Data
- Application Methods
- Application Conditions
- Health and Safety
Features & Benefits
- Attractive medium sheen for tank exteriors
- Good chemical resistance
- Used as a primer, intermediate, or finish coat
- Fast cure and dry times
- Can be applied overpower tool cleaned surfaces
- VOC compliant to current AIM regulations
- Good abrasion resistance
- Semi-gloss finish
Product Specification
| Technical Data | ||||||
|---|---|---|---|---|---|---|
| Carboline Carboguard 60 | ||||||
| Volume Solids: | 72% +/- 2% | |||||
| Dry Temperature Resistance: | Continuous: 149°C | |||||
| Non-continuous: 177°C | ||||||
| Theoretical Coverage Rate: | 28.3 m²/l at 25 microns | |||||
| 7.1 m²/l at 100 microns | ||||||
| 2.4 m²/l at 300 microns | ||||||
| Allow for loss in mixing and application | ||||||
| Dry Film Thickness: | 102 - 152 microns per coat as a primer or an intermediate without additives | |||||
| 102 - 254 microns per coat (2 coats) may be used direct-to-metal | ||||||
| 203 - 305 microns per coat with GF or MiO additives | ||||||
| Do not exceed 10 mils in a single coat (without additives) | ||||||
| VOC Values: | As supplied: 2.00 lbs/gal 240 g/l | |||||
| Thinner 2: 13 oz/gal - 2.47 lbs/gal - 296 g/l | ||||||
| Thinner 2: 6 oz/gal - 2.23 lbs/gal - 267 g/l | ||||||
| Thinner 33: 15 oz/gal - 2.57 lbs/gal - 308 g/l | ||||||
| Limitations: | Additive 8505 will cause discoloration of this product but will not affect product performance in atmospheric service. | |||||
| Topcoats: | May be topcoated with acrylics, epoxies, alkyds, or polyurethanes depending on exposure and need. | |||||
| Flashpoint: | Part A: 27.8°C | |||||
| Part B: 21.7°C | ||||||
| Mixed: 25.6°C | ||||||
| Shelf Life: | Part A and B: min. 36 months at 24 °C | |||||
| Storage Temperature and Humidity: | 4-37.8 °C. 0-100% relative humidity | |||||
Drying Times
| Curing Schedule | |||||
|---|---|---|---|---|---|
| Surface Temp | Dry to Touch | Dry to Handle/Recoat with Itself | Dry to Topcoat with Other Finishes | Maximum Recoat Time | |
| 4°C | 3 Hours | 30 Hours | 48 Hours | 1 Year | |
| 10°C | 2 Hours | 20 Hours | 24 Hours | 1 Year | |
| 16°C | 1 Hour | 8 Hours | 10 Hours | 1 Year | |
| 24°C | 45 Minutes | 5 Hours | 7 Hours | 1 Year | |
| 32°C | 30 Minutes | 3 Hours | 4 Hours | 1 Year | |
- These times are based on a 125 micron dry film thickness and 50% RH. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure.
- Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discoloration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating.
- Recoat intervals may vary from those listed above when using under intumescent fireproofing products.
- Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] Sales - 0113 2455450 or [email protected] for recommended cure times before applying Carboline intumescent products
- NOTE: If the maximum recoat times have been exceeded, the surface must be abraded by brush-off blast cleaning or mechanical methods prior to the application of additional coats.
- For force curing, contact Rawlins for specific requirements.
- Carboline Additive 8505 can be used to aid the film forming process in the product for temperatures down to 1.7°C.
- Carboline Additive 8505 is added at a rate of 4 oz per mixed two-gallon kit or 20 oz per mixed ten gallon kit.
- Allow mixed product 15-minute sweat in time before thinning, if material is under 21°C, and 24 hrs cure prior to topcoating for surface temperatures down to 4°C. At this addition rate, Additive 8505 will accelerate the cure rate of the epoxy product and reduce the pot life of the product.
Surface Preparation
General
- Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating.
Steel
- For most applications: SSPC-SP6 - 38-75 microns
- When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product.
Galvanised Steel
- SSPC-SP16
- When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product.
Concrete or CMU
- Concrete must be cured 28 days at 24°C and 50% relative humidity or equivalent.
- Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete may require surfacing.
Previously Painted Surfaces
- SSPC-SP2 or SP3
Stainless Steel
- SSPC-SP 16: for heavy industrial and marine service conditions create 38 to 75 microns anchor profile.
Performance Data
| Curing Schedule | |||||
|---|---|---|---|---|---|
| Test Method | System | Results | |||
| ASTM D2794 Impact resistance | Blasted Steel 1ct. | 100 in. lbs (direct) | |||
| ASTM D3363 Pencil Hardness | Blasted Steel 1 ct. | 4H-5H | |||
| ASTM D4541 Adhesion | Blasted Steel 1ct. 2ct. | (Pneumatic) 1 ct. 1500+psi 2 ct.1500+ psi | |||
| ASTM D522 Flexibility | Blasted Steel 1 ct. | No cracking, 5/8" Conical Mandrel Bend | |||
- Data based on Carboguard 60 without filler additives.
Application Methods
| Product Information | |||||
|---|---|---|---|---|---|
| Mixing: | Power mix separately, then combine and power mix | ||||
| Allow mixed product 15-minute sweat in time before thinning if material is under 21 °C | |||||
| No sweat in needed above 21 °C | |||||
| DO NOT MIX PARTIAL KITS | |||||
| For GF or MiO additives, slowly add while mixing. | |||||
| Ratio: | Liquid Components: 1:1 Ratio (A to B) | ||||
| Glass Flake (GF) Additive: (1.8 lbs/mixed gal) | |||||
| Micaceous Iron Oxide (MiO) Additive: (2.0 lbs/gal) | |||||
| Thinning: | Spray: Up to 13 oz/gal (10%) with Thinner #2 | ||||
|
Brush and roller: Up to 15 oz/gal (12%) with Thinner #33 |
|||||
| Thinner 236 E or Thinner 250 E may be used as an exempt thinner in lieu of those listed above. | |||||
| Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. | |||||
| Pot Life: | 4 hours at 24°C | ||||
| Pot life ends when coating loses body and begins to sag. Pot life times will be less at higher temperatures. | |||||
| Conventional Spray: | Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.070” I.D. fluid tip and appropriate air cap. For filler additives use a 0.110" I.D. fluid tip. | ||||
| Airless Spray: | Pump ratio: 30:1 (min.) | ||||
| GMP output: 2.5 (min.) | |||||
| Material hose: 3/8” I.D. (min.) | |||||
| Tip size: 0.017”-0.021” (0.035"-0.041" for filler additives) | |||||
| Output PSI: 2100-2500 | |||||
| Filter size: 60 mesh (remove mesh for filler additives) | |||||
| Brush and Roller (General): | Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding. Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 24°C. The addition of GF or MiO fillers is best applied by spray application. | ||||
| Brush: | Use a medium bristle brush. | ||||
| Roller: | Use 3/8” nap roller with a solvent resistant core. | ||||
Application Conditions
| Product Conditions | |||||
|---|---|---|---|---|---|
| Condition | Material | Surface | Ambient | Humidity | |
| Minimum | 10°C | 4°C | 4°C | 0% | |
| Maximum | 32°C | 60°C | 49°C | 85% | |
- This product simply requires the substrate temperature to be above the dew point.
- Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate.
- Special application techniques may be required above or below normal application conditions.
Health and Safety
Clean Up
- Use Carboline Thinner 2 or Acetone.
- In case of spillage, absorb and dispose of in accordance with local applicable regulations.
Safety
- Read and follow all caution statements on this product data sheet and on the MSDS for this product.
- Employ normal workmanlike safety precautions.
- Use adequate ventilation.
- Keep container closed when not in use.
Ventilation
- When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
- The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used.
- User should test and monitor exposure levels to ensure all personnel are below guidelines.
- If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator.
- Refer to the product data sheet and safety data sheets in the attachments section above for further details.
Product Details
3654-470053
Data sheet
- Manufacturer
- Carboline
- For Use By
- Industrial Use
- Interior / Exterior Use
- Interior & Exterior
- For Use On
- Concrete
Steel
CMU
Inorganic Zinc Primers - Application Method
- Brush
Roller
Spray - Sheen
- Semi Gloss
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 20L
- Mixing Ratio
- Liquid Components: 1:1 Ratio (A to B). Glass Flake (GF) Additive: (1.8 lbs/mixed gal). Micaceous Iron Oxide (MiO) Additive: (2.0 lbs/gal)
- Touch Dry (at 20°C)
- 45 mins
- Coverage
- 28.3 m²/l at 25 microns
7.1 m²/l at 100 microns
2.4 m²/l at 300 microns - Compatible Topcoats
- May be topcoated with acrylics, epoxies, alkyds, or polyurethanes depending on exposure and need.
- Max. Application Temperature
- Material: 90°F (32°C) - Surface: 140°F (60°C) - Ambient: 120°F (49°C)
- Min. Application Temperature
- Material: 50°F (10°C) - Surface: 40°F (4°C) - Ambient: 40°F (4°C)
- Solids by Volume
- 72% +/- 2%
- VOC
- As supplied: 2.00 lbs/gal 240 g/l
- Shelf Life (from date of manufacture)
- Part A and B: min. 36 months at 75 °F (24 °C)
- Touch Dry
- 3 Hours at 40°F (4°C)
- Recommended Dry Film Thickness
- 4 - 6 mils (102 - 152 microns) per coat as a primer or an intermediate without additives. 4 - 10 mils (102 - 254 microns) per coat (2 coats) may be used direct-to-metal. 8 - 12 mils (203 - 305 microns) per coat with GF or MiO additives
- Pot Life
- 4 hours at 75°F (24°C)
- Dry to Recoat
- 30 Hours at 40°F (4°C)
- Base Type
- Solvent-Based
- Suitable For Use On
- Steel
- Suitable For Use On
- Non-Ferrous Metals
- Suitable For Use On
- CMU
- Suitable For Use On
- Inorganic Zinc Primers
- Suitable For Use On
- Compatible Existing Coatings
- Suitable For Use On
- Organic & Inorganic Zinc Rich Primers
- Suitable For Use On
- Masonry
- Suitable For Use On
- Concrete
- Suitable For Use On
- Zinc
- Finish
- Semi-Gloss
- Application Method
- Brush
- Application Method
- Roller
- Application Method
- Spray
- Manufacturer
- Carboline
- Components
- 2K
- Usages
- Abrasion Resistant
- Usages
- Corrosion Resistance
- Usages
- Surface Tolerant
- Usages
- Atmospheric
- Usages
- Immersion
- Usages
- Ideal for Maintenance
- Usages
- Wetting Properties
- Usages
- Self Priming
- Usages
- Direct to Metal
- Usages
- High Solids
- Usages
- Low VOC
- Usages
- Chemical Resistance
- Usages
- Low Odour
- Product Usage Type
- Mid Coat
- Product Range
- Carboguard
- Colour Family
- Grey
- Product Type
- Epoxy Polyamide
- Environment
- Immersion
- Environment
- Atmospheric
- Touch Dry/Dust Free (@ 20-25°C)
- 45 mins
- Product Attributes
- High Solids
- Product Attributes
- Primer/Finish
- Product Attributes
- Low VOC
- Product Attributes
- Ideal for Maintenance
- Product Attributes
- Low Odour
- Product Attributes
- Surface Tolerant
- Resistance to
- Corrosion
- Resistance to
- Abrasion
- Resistance to
- Chemicals
Questions
Question about the product
Be the first to ask a question about this product!
IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Carboguard 60 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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