- There are no more items in your cart
- Shipping Calculated at checkout
-
Sub-Total (inc. VAT)
£0.00
Carboline Carbomastic 242 is a two-component, aluminium-pigmented, low temperature curing mastic designed for cold weather applications down to -18°C . This unique coating provides excellent corrosion resistance over existing finishes and rusted or SSPC-SP2 or SP3- cleaned steel.
- Single coat application characteristics
- Suitable as a topcoat for most tightly adhered existing coatings
- Dry to handle in 24 hours at -7°C
- Extended pot life at low temperatures
- VOC compliant to current AIM regulations
- Flat finish
Professional use only - from the 24th August 2023, adequate training is required before industrial or professional use of this product.
Should you require training, visit - https://www.safeusediisocyanates.eu/
Professional use only - from the 24th August 2023, adequate training is required before industrial or professional use of this product.
Should you require training, visit - https://www.safeusediisocyanates.eu/
Carboline Carbomastic 242 is a two-component, aluminium-pigmented, low temperature curing mastic designed for cold weather applications down to -18°C. This unique coating provides excellent corrosion resistance over existing finishes and rusted or SSPC-SP2 or SP3- cleaned steel.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- Single coat application characteristics
- Suitable as a topcoat for most tightly adhered existing coatings
- Dry to handle in 24 hours at -7°C
- Extended pot life at low temperatures
- VOC compliant to current AIM regulations
- Flat finish
Product Specification
Technical Data | ||||||
---|---|---|---|---|---|---|
Carboline Carbomastic 242 | ||||||
Volume Solids: | 62% +/- 2% | |||||
Theoretical Coverage Rate: | (24.4 m²/l at 25 microns | |||||
8.1 m²/l at 75 microns | ||||||
2.4 m²/l at 250 microns | ||||||
Allow for loss in mixing and application | ||||||
Dry Film Thickness: | 76 microns per coat over inorganic zinc primers | |||||
127 microns per coat over unprimed steel and existing coatings | ||||||
254 microns applied in two coats for immersion service | ||||||
Do not exceed 200 microns in a single coat | ||||||
Dry Temperature Resistance: | Continuous: 82°C | |||||
Non-Continuous: 121°C | ||||||
Topcoats: | May be topcoated with most two-pack topcoats | |||||
Limitations: | May be coated with acrylics, epoxies, alkyds, or polyurethanes depending on exposure and need. | |||||
Flash Point: | Part A: 16°C | |||||
Part B: >100°C | ||||||
Shelf Life: | Part A and B: Min. 24 months at 24°C | |||||
Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original unopened containers | ||||||
Storage Temperature and Humidity: | 2-43°C | |||||
0-90% Relative Humidity |
Performance Data | ||
---|---|---|
Test Method | System | Results |
ASTM B 117 Salt Spray | 2 cts over blasted steel |
No blistering or rusting No loss of adhesion Rust in scribe. Less than 3/16 inch undercutting at scribe |
ASTM D 3363 Pencil Hardness | 1 ct. applied at 6 mils DFT | >8H |
ASTM D 4060 Abrasion |
1000 cycles 1000 gm Load CS-17 wheel 2 coats |
169 mg loss |
ASTM D 4541 Adhesion (Elcometer) |
A) Blasted Steel B) Rusted Steel |
A) 710 psi B) 658 psi |
ASTM D 4541 Adhesion (Pneumatic) |
A) Blasted Steel B) Rusted Steel |
A) 1511 psi B) 1213 psi |
ASTM D 522 Elongation |
Conical Mandrel - One coat cured at: A) 23°C B) 4°C |
Distance from end of Mandrel to end of first crack: A) ½ inch avg. Actual elongation: 40% avg B) ¼ inch avg. Actual elongation: 74% avg |
Drying Times
Curing Schedule | ||
---|---|---|
Surface Temp. | Dry to Recoat | Dry to Recoat and Topcoat with Other Finishes |
-18°C | 36 Hours | 36 Hours |
-7°C | 24 Hours | 24 Hours |
10°C | 12 Hours | 12 Hours |
24°C | 4 Hours | 4 Hours |
- These times are based on a 125 micron dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
- Maximum recoat/topcoat times are 30 days for epoxies and 90 days for polyurethanes at 24°C. Recoat intervals may vary from those listed above when using under intumescent fireproofing products
- Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for recommended cure times before applying Carboline intumescent products
- Excessive humidity or condensation on the surface during curing can interfere with the cure. If the maximum recoat time is exceeded, the surface must be abraded prior to the application of additional coats.
- Note: This product contains conductive pigments and cannot be holiday tested
Curing Schedule For Immersion Service | |
---|---|
Surface Temp. | Final Cure Immersion |
24°C | 5 Days |
Surface Preparation
General
- Surfaces must be clean and dry
- Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating
Steel
- Immersion: SSPC-SP10 with a 50- 75 micron surface profile
- Non-Immersion: SSPC-SP6 with a 50-75 micron surface profile for maximum protection
- SSPC-SP2, SP3, SP7, or SP12 are also acceptable methods
Galvanised Steel
- SSPC-SP1 (Aged)
- SSPC-SP16 (New)
- When using under fireproofing products, defer to the primer surface preparation requirements in the product data sheet of the fireproofing product
Previously Painted Surfaces
- Lightly sand or abrade to roughen and de-gloss the surface. Existing paint must attain a minimum 3A rating in accordance with ASTM D3359 “X-Scribe” adhesion test
Application Methods
Product Information | |
---|---|
Mixing: | Power mix separately, then add Part B to Part A and power mix |
Do not mix partial kits | |
Thinning: | May be thinned up to 25 oz/gal (20%) with Thinner 76 for spray, brush, or roller applications |
For warmer temperatures, may be thinned up to 26 oz/gal (20%) with Thinner 72 | |
Use of thinners other than those supplied by Carboline may adversely affect product performance and void product warranty, whether expressed or implied | |
Ratio: | 4:1 Ratio (A to B) |
Pot Life: | 6 Hours at 2°C |
3 Hours at 24°C | |
This material is moisture sensitive. Moisture contamination will shorten pot life and cause gelation. Pot life ends when coating become too viscous to use | |
Spray Application (General): | This is a high solids coating and may require slight adjustments in spray techniques. Wet film thickness is easily and quickly achieved |
Conventional Spray: | Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.086” I.D. fluid tip and appropriate air cap |
Airless Spray: | Pump Ratio: 30:1 min |
Volume Output: 3.0 gpm min | |
Material Hose: 3/8” I.D. min | |
Tip Size: 0.017-0.021” | |
Output PSI: 1900-2100 | |
Filter Size: 60 mesh | |
Brush and Roller: | Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding. Avoid excessive re-brushing or rerolling |
Brush: | Use a medium bristle brush |
Roller: | Use a short-nap roller cover with a solvent resistant core |
Application Conditions
Product Conditions | |||||
---|---|---|---|---|---|
Condition | Material | Surface | Ambient | Humidity | |
Minimum | 2°C | -18°C | -18°C | 0% | |
Maximum | 24°C | 27°C | 27°C | 80% |
- Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
- Special application techniques may be required above or below normal application conditions
- Note: In warm conditions, it is important to control film thickness, especially in overlap areas as excessive thickness may cause solvent entrapment
Health and Safety
Clean Up
- Use Thinner 2 or Acetone
- In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
- Read and follow all caution statements on this product data sheet and on the safety data sheet for this product
- Employ normal workmanlike safety precautions Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands, and all exposed areas
Ventilation
- When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
- The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used.
- In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel
- Refer to the product data sheet and safety data sheet in the attachments section above for further details
Data sheet
- Manufacturer
- Carboline
- For Use On
- Galvanized Steel, Steel
- Application Method
- Brush, Roller, Spray
- Sheen
- Flat
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 20L
- Mixing Ratio
- 4:1 Ratio (A to B)
- Dry to Recoat (at 20°C)
- 24 Hours
- Coverage
- 994 ft²/gal at 1.0 mils (24.4 m²/l at 25 microns) - 331 ft²/gal at 3.0 mils (8.1 m²/l at 75 microns) - 99 ft²/gal at 10.0 mils (2.4 m²/l at 250 microns)
- Recommended Thinner/Cleaner
- Carboline Thinner 2
- Compatible Topcoats
- May be topcoated with most two-pack topcoats
- Max. Application Temperature
- Material: 75°F (24°C) - Surface: 80°F (27°C) - Ambient: 80°F (27°C) - Humidity: 80%
- Min. Application Temperature
- Material: 35°F (2°C) - Surface: 0°F (-18°C) - Ambient: 0°F (-18°C) - Humidity: 0%
- Solids by Volume
- 62% +/- 2%
- Shelf Life (from date of manufacture)
- Part A and B: Min. 24 months at 75 °F (24 °C)
- Recommended Dry Film Thickness
- 3 mils (76 microns) per coat over inorganic zinc primers - 5 mils (127 microns) per coat over unprimed steel and existing coatings - 10 mils (254 microns) applied in two coats for immersion service
- UN Number
- UN1263
- Pot Life
- 6 Hours at 35°F (2°C) - 3 Hours at 75°F (24°C)
- Suitable For Use On
- Steel
- Suitable For Use On
- Galvanised Steel
- Application Method
- Brush
- Application Method
- Roller
- Application Method
- Spray
- Usages
- Direct to Metal
- Product Usage Type
- Topcoat
- Product Range
- Carbomastic
Questions
Question about the product
Be the first to ask a question about this product!
IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Carbomastic 242 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
Carboline Thinner 2
Carboline Thinner 2 is a thinner for use in industrial coatings.
Carboline Thinner 76
Carboline Thinner 76 thinner for use in industrial coatings.
Carboline Thinner 72
We no longer stock this product; please contact our technical team on 0113 2455450 (option 2) or send a message to [email protected] where we will be happy to find an alternative product.
Surface Preparation Kits for Steel
These surface preparation kits for steel have been created to help provide customers with an easily accessible bundle of tools to aid in the preparation of steel surfaces in accordance with ISO 8501-1 (St2/3) and SSPC (SP 2/3). Please click here for important information about these kits. Kit Contents: SET 1 (Hand Tools) 1 x Rust-Oleum...