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Carboline Plasite 4550 is a two-component, 100% solids, reinforced, premium novolac epoxy coating for internal tank lining. It is resistant to a broad range of chemicals such as fuels, salts, alkalis, strong inorganic acids, some solvents, sour crude oil and 98% sulfuric acid.
- High Impact Resistance
- Superior adhesion to metal substrates and concrete
- Outstanding adhesion to stainless steel, even with low blast profiles
- Can be applied in temperatures as low as 1.7°C (35°F)
This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450 or email [email protected].
Carboline Plasite 4550 is a two-component, 100% solids, reinforced, premium novolac epoxy coating for internal tank lining. It is resistant to a broad range of chemicals such as fuels, salts, alkalis, strong inorganic acids, some solvents, sour crude oil and 98% sulfuric acid.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- High Impact Resistance
- Superior adhesion to metal substrates and concrete
- Outstanding adhesion to stainless steel, even with low blast profiles
- Well suited to protect alloy steels typically used to wet FGD systems where pitting and crevice
corrosion often occur - Fast cure-to-service; depending upon application can be placed into service within 36 hours
- Minimal blushing characteristics
- Can be applied in temperatures as low as 1.7°C
- Can be applied as a one-coat system
- Tested and approved for crude oil storage and transport up to 177°C
- Superior thermal shock resistance from -40-177°C
- Complies with the API RP 652 definition of a reinforced liner
Product Specification
Technical Data | |
---|---|
Carboline Plasite 4550 | |
Volume Solids: | By Volume 100% +/- 2% |
Theoretical Coverage Rate: |
39.4 m²/l at 25 microns 2.0 m²/l at 500 microns 1.3 m²/l at 750 microns |
Allow for loss in mixing and application | |
Dry Film Thickness: |
Most applications are applied in a single coat at 500-750 microns May be applied at heavier thicknesses up to 1500 microns as needed or specified |
VOC Values: | As Supplied: 0 g/l |
Dry Temp. Resistance: |
Continuous: 149°C Non-Continuous: 204°C |
Flash Point: | Part A: 94°C Part B: 106°C |
Shelf Life: |
The film build (per coat) will decrease with age of either part A or B as follows but the cure mechanism and performance is not affected 3 months or less: Over 1524 microns is typical 3-6 months: 762-1270 microns is typical 6 months or older: Can be less than 762 microns Follow intercoat preparation requirements when applying multiple coats |
Storage Temperature and Humidity: |
10-29°C For 24-48 hours just prior to use narrow the storage temperature to 21-29 °C to facilitate ease of mixing |
Drying Times
Curing Schedule | |||
---|---|---|---|
Surface Temp | Cure for Most Immersion Services | Dry to Touch | Firm |
2°C | 5 Days | 8 Hours | 16 Hours |
24°C | 5 Days | 6 Hours | 8 Hours |
- orce curing (elevated temperature) may be desirable in certain circumstances and can improve the performance with particularly aggressive exposures. Check with Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for more information
- Epoxies may form an amine blush under some conditions. Blush must be removed before coating or using in some services
Surface Preparation
Steel
- Immersion: Prepare by abrasive blasting to a minimum near White Metal Finish (NACE NO 2, SSPC-SP10) with a minimum 3 mil (75 micron) dense, sharp anchor profile
- For special applications involving stainless steel used in wet FGD applications a minimum of 2 mils (50 microns) dense angular anchor profile is acceptable
Concrete or CMU
- Clean, dry and remove all loose, unsound concrete
- Do not apply coating unless concrete has cured at least 28 days @ 21°C or equivalent
- Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete
- Voids in concrete may require filling and/or surfacing
Application Methods
Product Information | |
---|---|
Mixing: | Mix each component separately to a smooth, uniform consistency. Any settling in the container must be thoroughly scraped and re-dispersed. Use a Jiffy type mixer and avoid plunging it up and down in the bucket, which can fold air into the resin causing bubbles to form in the coating after it has been applied. |
For touch-up only: Jiffy type mixers are recommended for all mixing and stirring. Avoid plunging the mixer up and down in the bucket. This can fold air into the resin which may cause bubbles to form in the coating after it has been applied. Individually stir separately Part A and Part B to a smooth uniform consistency and colour. Any sediment in the container must be thoroughly scraped up and re-dispersed. |
|
Thinning: |
Thinning not normally required Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied |
Ratio: | A:B 4:1 |
Pot Life: |
2°C (35 °F): 30-40 minutes 24°C (75°F): 15-25 minutes |
Application Procedure: |
Use a fixed ratio (4:1 by volume) plural component spray rig such as Graco King Hydro-Cat or equal with heated hoppers, heated hoses to a mixer manifold through a static mixer to a 50 whip hose followed by a silver gun, Binks 1M or equal, utilizing self-cleaning reverse "a" tips from 0.017" to 0.035". Note: The 'A" side should be at a minimum of 4°C (110°F) and the "B" side at 90- 32-37°C (100°F). This will ensure proper spraying of Plasite 4550. Take care to prevent mixed material from setting up in your hoses. For best results keep hoses as short as possible, purge them immediately if work is interrupted, keep them out of direct sunlight and insulated from hot surfaces. |
Lining Repair: Before any touch up or recoat material can be applied the first coat must be properly prepared for intercoat adhesion. The first coat must be cured firm to touch. Coating on floors must be able to support foot traffic. Scrub the first coat with soap and water and thoroughly rinse and dry. If the first coat cures more than 24 hours, sand or mechanically abrade the surface after scrubbing it down. Any surface to be touched up or recoated should be protected. When the recoat material is applied the surface must be dry and free of all dirt, dust, debris, oil, grease or other contamination. |
|
Airless Spray: |
This product requires a heated plural component airless spray proportioner Immediately before applying spray coat, stripe all welds and edges to assure adequate protection of these areas Adjust pressure to 50-70 lbs and open the valves at the manifold and purge materials at the spray gun Attach spray tip and begin to spray Dependent upon tip size, each pass will be 200-350 microns per pass Apply material to specified thickness (for example, tank lining 875-1000 microns, structural steel 375-500 microns) Apply criss-cross multi-passes, moving gun at a fairly rapid rate and maintaining a wet-appearing film Use a wet film gauge to monitor film build |
Application Conditions
Product Conditions | |||||
---|---|---|---|---|---|
Condition | Surface | Ambient | Humidity | ||
Minimum | 2°C | 2°C | 0% | ||
Maximum | 52°C | 43°C | 85% |
- Do not apply material when temperature will fall within 3°C of the dew point
- Material Temperatures: For proper spraying, Part A should be a minimum of 43°C and Part B 32-37°C
- Application and curing times are dependent upon ambient conditions
Health and Safety
Clean Up
Safety
- Read and follow all caution statements on this product data sheet and on the safety data sheets for this product and use personal protective equipment as directed
- Employ normal workmanlike safety precautions
Ventilation
- When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
- The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
- User should test and monitor exposure levels to ensure all personnel are below guidelines
- If not sure or if not able to monitor levels, use MSHA/NIOSH approved supplied air respirator
- Refer to the product data sheet and safety data sheet in the attachments section above for further details.
Data sheet
- Manufacturer
- Carboline
- For Use By
- Industrial Use
- For Use On
- Steel, Concrete
- Application Method
- Spray
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Two-Pack
- Mixing Ratio
- A:B 4:1
- Coverage
- 604 ft²/gal at 1.0 mils (39.4 m²/l at 25 microns) - 80 ft²/gal at 20.0 mils (2.0 m²/l at 500 microns) - 53 ft²/gal at 30.0 mils (1.3 m²/l at 750 microns)
- Recommended Thinner/Cleaner
- Carboline Plasite Thinner 71 or Carboline Thinner 2
- Max. Application Temperature
- Surface: 52°C (125°F) - Ambient: 43°C (110°F) - Humidity: 85%
- Min. Application Temperature
- Surface: 2°C (35°F) - Ambient: 2°C (35°F) - Humidity: 0%
- Solids by Volume
- 100% +/- 2%
- VOC
- As Supplied: 0 g/L
- Touch Dry
- 2°C (35°F): 16 hours - 24°C (75°F): 8 Hours
- UN Number (Activator)
- UN3066
- UN Number (Base)
- UN3082
- Pot Life
- 2°C (35 °F): 30-40 minutes - 24°C (75°F): 15-25 minutes
- Suitable For Use On
- Concrete
- Suitable For Use On
- Steel
- Application Method
- Spray
- Product Usage Type
- Tank Lining
- Product Range
- Plasite
- Categorised As
- Special Use > Low Temperature Tank & Pipe Lining Coatings
- Seasonal
- Cold Weather
- For Tanks or Pipes
- Tank
Questions
Question about the product
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Plasite 4550 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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