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Carboline Polyclad 767 is a two-component, high performance pipe coating specially designed for the protection of pipeline interiors. Typical application could be pipeline interiors for water transmission.
- Fast curing rate increases throughput
- Superior wetting properties result in better edge retention and excellent adhesion to steel
- Mix ratio of 1:1 and user-friendly application properties
- Unlimited build with single multi-pass coats
- Touch dry in as little as 3 minutes at 24°C
- Dry for recoating in as little as 15 minutes at 24°C
- Self-priming (120 mil maximum for potable water)
- Meets AWWA C222
- UL approved for ANSI/NSF Std. 61 potable water
This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450 or email [email protected].
Carboline Polyclad 767 is a two-component, high performance pipe coating specially designed for the protection of pipeline interiors. Typical applications are pipeline interiors for water transmission, wastewater treatment (municipal and industrial), and interior tank linings.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- Fast curing rate increases throughput
- Superior wetting properties result in better edge retention and excellent adhesion to steel
- Mix ratio of 1:1 and user-friendly application properties
- Unlimited build with single multi-pass coats
- Self-priming (120 mil maximum for potable water)
- Touch dry in up to 3 minutes at 24°C
- Dry for recoating in up to 15 minutes at 24°C
- Meets AWWA C222
- UL approved for ANSI/NSF Std. 61 potable water
Product Specification
Technical Data | |
---|---|
Carboline Polyclad 767 | |
Volume Solids: | 100% +/- 1% |
Theoretical Coverage Rate: |
39.4 m²/l at 25 microns 2.0 m²/l at 500 microns 0.3 m²/l at 3000 microns |
Allow for loss in mixing and application | |
Primer: | None needed - direct to steel |
Dry Film Thickness: | 508 - 3048 microns per coat |
VOC Values: | As Supplied : <0.04 lbs/gal (5 g/L) |
Limitiations: |
Due to its aromatic composition Polyclad 767 will tend to yellow or darken in exterior UV exposure. This will not affect performance |
Flash Point: |
Part A: >176 °C Part B: 165 °C |
Shelf Life: | Part A and B: 12 months |
Storage and Humidity: |
4-43°C 0-100% Relative Humidity |
Curing Schedule | |||
---|---|---|---|
Test Method | System | Results | |
Abrasion Resistance ASTM D4060 | Polyclad 767 | 58 mg loss | |
Adhesion to Steel ASTM D4541 | Polyclad 767 | Minimum 1500 psi | |
Cathodic Disbondment ASTM G-95 | Polyclad 767 | <8 mm | |
Dielectric Strength ASTM D149 | Polyclad 767 | >700 V/mil | |
Flexibility ASTM D522 | Polyclad 767 | PASS 3 inch | |
Hardness ASTM D2240 Shore D | Polyclad 767 | > 70 Shore D | |
Impact Resistance ASTM G14 | Polyclad 767 | 100 in-lbs | |
Water Absorption ASTM D570 | Polyclad 767 | <1.3% | |
Wet Adhesion ASTM D870 | Polyclad 767 | PASS |
Drying Times
Curing Schedule | |||
---|---|---|---|
Surface Temp | Dry to Handle | Dry to Touch | |
24°C | 15 Minutes | 3 Minutes |
Surface Preparation
Preparation | |
---|---|
General: | All surfaces must be clean, dry and free of oil, grease, loose mill scale, dirt, dust or other materials which would impair the bond of the coating to the substrate |
Steel: |
Remove dirt/dust/grease/oil following SSPC-SP1 Abrasive blast to SSPC-SP10 Achieve a minimum 3.0 mil “angular” anchor profile Ensure dust/smut from blasting operation does not interfere with adhesion Apply Polyclad 767 prior to any flash rusting or contamination fall-out |
Application Methods
Product Information | |
---|---|
Mixing: |
General Mixing Guidelines: Power mix Part A and B separately until the pigments are dispersed into a homogenous liquid Do not batch mix A and B |
Ratio: | 1:1 by volume |
Spray Application: | Applicators must be knowledgeable with the proper safety guidelines, operation, and maintenance of the spray equipment - pumps, hoses, heaters, spray gun |
Airless Spray: |
Use only heated plural component airless equipment Plural airless pump must have 1:1 ratio capability along with 1.25 gallons per minute with fluid pressure up to 3000 psi Paint system set up should transfer coatings from heated drums to the proportioners and maintain heated material to the spray tips Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specifics |
Application Conditions
Conditions | ||||
---|---|---|---|---|
Condition | Material | Surface | Ambient | Humidity |
Minimum | 54°C | 7°C | 2°C | 0% |
Maximum | 66°C | 49°C | 49°C | 85% |
- Maximum recoat time is 2 hours
- Abrade surface and wipe clean for application beyond maximum recoat window. Polyclad 767 is ready for holiday testing when it reaches dry to handle state. Industry standards are for substrate temperatures to be 3°C above the dew point
- Caution: This product in the liquid stage is moisture sensitive and needs to be protected from high humidity, dew, and direct moisture contact until cured to a firm state. Application and/or curing in humidity above maximum, or exposure to moisture from rain or dew may result in a loss of gloss, micro bubbling, and/or blistering of the product
Health and Safety
Clean Up
- Use Thinner 2 or Thinner 76
- In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
- Observe the precautionary notices on the container label, and read the safety data sheet before use
- Employ normal workmanlike safety precautions
- Use adequate ventilation
- Keep container closed when not in use
Caution
- This product contains flammable solvents
- Keep away from sparks and open flames
- All electrical equipment and installations should be made and grounded in accordance with regulations
- In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
- Refer to the product data sheet and safety data sheets in the attachments section above for further details
Data sheet
- Manufacturer
- Carboline
- Water / Solvent Based
- Solvent
- For Use On
- Steel
- Application Method
- Airless Spray
- Sheen
- Gloss
- Colour
- Standard / Ready Mixed
- VOC Levels
- Ultra-Low (5-49 g/l)
- Single, Two or Three Pack
- Two-Pack
- Mixing Ratio
- 1:1 by volume
- Coverage
- 39.4 m²/l at 25 microns, 2.0 m²/l at 500 microns, 0.3 m²/l at 3000 microns
- Recommended Thinner/Cleaner
- Carboline Thinner 2, Thinner 76
- Max. Application Temperature
- Material: 66°C, Surface: 49°C, Ambient: 49°C, Humidity: 85%
- Min. Application Temperature
- Material: 54°C, Surface: 7°C, Ambient: 2°C, Humidity: 0%
- Solids by Volume
- 100% +/- 1%
- VOC
- As Supplied : 5 g/L
- Shelf Life (from date of manufacture)
- Part A and B: 12 months
- Touch Dry
- 24°C: 3 minutes
- Recommended Dry Film Thickness
- 508 - 3048 microns per coat
- UN Number
- N/A
- Base Type
- Solvent
- Suitable For Use On
- Steel
- Finish
- Gloss
- Application Method
- Spray
- Product Usage Type
- Pipe Lining
- Product Range
- Polyclad
- For Tanks or Pipes
- Pipe
Questions
Question about the product
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Polyclad 767 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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