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Please contact our technical team on 0113 2455450 (option 2) to order this product.
Carboline Polyclad 777 Fast-Set is a two-component, high performance 100% solids structural polyurethane designed to provide superior corrosion protection for steel, ductile iron and concrete pipe.
- Fast curing rate increases throughput
- Excellent abrasion resistance
- Dry to touch in as little as 90 seconds at 24°C
- Compliant with AWWA C222
- Compliant with EN 10290
Professional use only - from the 24th August 2023, adequate training is required before industrial or professional use of this product.
Should you require training, visit - https://www.safeusediisocyanates.eu/
Professional use only - from the 24th August 2023, adequate training is required before industrial or professional use of this product.
Should you require training, visit - https://www.safeusediisocyanates.eu/
Carboline Polyclad 777 Fast-Set is a two-component, high performance 100% solids structural polyurethane designed to provide superior corrosion protection for steel, ductile iron, and concrete pipe. Tenacious adhesion and high impact resistance allow its use in the harshest environments. It forms a dense, long-term impermeable barrier that is ready for service moments after application through a snap-set cure mechanism.
Typical uses include steel pipeline exteriors, steel valves andamp; fittings, steel pilings, steel poles (above andamp; below ground), buried tank exteriors, penstocks. No primer is required. Available in snap, fast, medium, and slow set times.
Due to its aromatic composition Polyclad 777 will tend to yellow or darken in exterior UV exposure.
This will not affect performance.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- Fast curing rate increases throughput
- Excellent abrasion resistance
- Superior wetting properties for outstanding adhesion
- Mix ratio 1:1 and user-friendly application properties
- Can be topcoated with Carbothane series of products
- Unlimited build with single multi-pass coats
- Dry to touch in as little as 90 seconds at 24°C
- Compliant with AWWA C222
- Compliant with EN 10290
- Gloss finish
Product Specification
Technical Data | |
---|---|
Carboline Polyclad 777 Fast-Set | |
Volume Solids: | 100% +/- 1% |
Theoretical Coverage Rate: |
39.4 m²/l at 25 microns 1.6 m²/l at 625 microns 0.3 m²/l at 3125 microns |
Allow for loss in mixing and application | |
Primer: | None needed - direct to steel |
Topcoats: | Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] |
Dry Film Thickness: |
635 - 1016 microns For most applications on steel 635 - 3175 microns For other applications on steel, depending on service conditions |
VOC Values: | As Supplied: 5 g/l |
Approvals: | Meets requirements of AWWA C222-08 Meets requirements of BS EN ISO 10290-2002 |
Limitations: |
Due to its aromatic composition Polyclad 777 will tend to yellow or darken in exterior UV exposure This will not affect performance |
Flash Point: |
Part A 177 °C Part B 166 °C |
Shelf Life: |
Part A: Min. 12 months at 24°C Part B: Min. 12 months at 24°C |
Storage and Humidity: | 4-43°C 0-100% Relative Humidity |
Curing Schedule | |||
---|---|---|---|
Test Method | Results | ||
Abrasion Resistance ASTM D4060 | 58 mg loss | ||
Adhesion to Steel ASTM D4541 | Min. 1500 psi* | ||
Cathodic Disbondment ASTM G-95 | <= 9 mm | ||
Chemical Resistance ATSM D543 | Pass 30-day immersion | ||
Dielectric Strength D149 | > 700 V/mil | ||
Flexibility ASTM D522 | Pass 3 inch 180 degrees | ||
Hardness: ASTM D2240 Shore D | > 70 Shore D | ||
Impact Resistance ASTM D2794 | 128 in-lbs | ||
Impact Resistance ASTM G14 | 101 in-lbs | ||
Tensile Strength ASTM D412 | 4000 + psi | ||
Water Absorption ASTM D570 | < 1.6% |
- *Adhesion over 3,000 psi is common with high peak count, surface cleanliness and good adhesive. Preferred adhesives for running adhesion testing are 3M CA-100 and 3M DP-460
Drying Times
Curing Schedule | |||
---|---|---|---|
Surface Temp | Dry to Handle | Dry to Touch | |
24°C | 9 Minutes | 90 Seconds |
- Lower metal temperatures will slow the dry time and higher metal temperatures will speed up dry time
- Product is ready for holiday testing as soon as it reaches its dry-to-handle state
- Maximum recoat time with Carbothane series is 28 days
- To topcoat past the maximum recoat time, the surface must be abraded and cleaned
- Maximum recoat with itself is two hours
Surface Preparation
Preparation | |
---|---|
General: |
Steel or ductile iron: Remove dirt/dust/grease/oil following SSPC-SP1 Abrasive blast to SSPC-SP10 Achieve a 75-125 micron "angular" anchor profile Ensure dust/smut from blasting operation does not interfere with adhesion, prefer two maximum on ISO 8502-3 test Apply product prior to any flash rusting or contamination fallout |
Application Methods
Product Information | |
---|---|
Mixing: |
Power mix part B until the pigments are dispersed into a homogeneous liquid Do not batch mix parts A and B Do not thin. |
Airless Spray: |
Use only heated plural component airless equipment Plural airless pump must have a 1:1 ratio capability along with 1.25 gallons per minute with a fluid pressure up to 3,000 psi Use a paint system setup that can transfer coatings from heated drums to the proportioners and maintain heated material to the spray tips Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for specifics |
Application Conditions
Conditions | ||||
---|---|---|---|---|
Condition | Material | Surface | Ambient | Humidity |
Minimum | 52°C | -18°C | 2°C | 0% |
Maximum | 66°C | 49°C | 49°C | 85% |
Optimum | 54°C | 21°C | 21°C | 0% |
- Industry standards are for substrate temperatures to be 3°C above the dew point
- Caution: this product in the liquid stage is moisture sensitive and needs to be protected from high humidity, dew and direct moisture contact until cured to a firm state. Application and/or curing in humidity above maximum, or exposure to moisture from rain or dew may result in a loss of gloss, micro bubbling and/or blistering of the product
- Note: for applications on concrete, please contact your Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for proper application procedures
Health and Safety
Clean Up
- Use Thinner 2 or Thinner 76
- In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
- Observe the precautionary notices on the container label, and read the safety data sheet before use
- Employ normal workmanlike safety precautions
- Use adequate ventilation
- Keep container closed when not in use
Caution
- This product contains flammable solvents
- Keep away from sparks and open flames
- All electrical equipment and installations should be made and grounded in accordance with regulations
- In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
- Refer to the product data sheet and safety data sheets in the attachments section above for further details
Data sheet
- Manufacturer
- Carboline
- Water / Solvent Based
- Solvent
- For Use On
- Steel, Ductile Iron
- Application Method
- Airless Spray
- Sheen
- Gloss
- Colour
- Standard / Ready Mixed
- VOC Levels
- Ultra-Low (5-49 g/l)
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 45.46L Kit
- Coverage
- 39.4 m²/l at 25 microns, 1.6 m²/l at 625 microns, 0.3 m²/l at 3125 microns
- Recommended Thinner/Cleaner
- Carboline Thinner 2, Thinner 76
- Max. Application Temperature
- Material: 66°C, Surface: 49°C, Ambient: 49°C, Humidity: 85%
- Min. Application Temperature
- Material: 52°C, Surface: -18°C, Ambient: 2°C, Humidity: 0%
- Solids by Volume
- 100% +/- 1%
- VOC
- As Supplied: 5 g/l
- Shelf Life (from date of manufacture)
- 12 months at 24°C
- Touch Dry
- 9 minutes at 24°C
- Recommended Dry Film Thickness
- 635 - 1016 microns
- Base Type
- Solvent-Based
- Suitable For Use On
- Steel
- Suitable For Use On
- Ductile Iron
- Application Method
- Spray
- Usages
- Direct to Metal
- Product Usage Type
- Pipe Lining
- Product Range
- Polyclad
Questions
Question about the product
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Polyclad 777 Fast-Set is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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