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Please contact our technical team on 0113 2455450 (option 2) to order this product.
Carboline Polyclad 777 PL is a two-component, high performance 100% solids structural polyurethane designed to provide superior corrosion protection for steel, ductile iron, and concrete pipe. Tenacious adhesion and high impact resistance allow its use in the harshest environments.
This product is available as POA. Click here to email us for more information.
- Fast curing increases throughput
- Excellent abrasion resistance
- Cure for service in up to 1 hour at 24°C
- Low VOC
- Superior wetting properties for outstanding adhesion
- Mix ratio of 1:1 with easy application properties
Professional use only - from the 24th August 2023, adequate training is required before industrial or professional use of this product.
Should you require training, visit - https://www.safeusediisocyanates.eu/
Professional use only - from the 24th August 2023, adequate training is required before industrial or professional use of this product.
Should you require training, visit - https://www.safeusediisocyanates.eu/
Carboline Polyclad 777 PL is a two-component, high performance 100% solids structural polyurethane designed to provide superior corrosion protection for steel, ductile iron, and concrete pipe. Tenacious adhesion and high impact resistance allow its use in the harshest environments. It forms a dense, long-term impermeable barrier that is ready for service moments after application through a fast-set cure mechanism. No primer is required.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- Fast curing increases throughput
- Excellent abrasion resistance
- Cure for service in up to 1 hour at 24°C
- Low VOC
- Superior wetting properties for outstanding adhesion
- Mix ratio of 1:1 with easy application properties
- Can be topcoated with Carbothane series of products
- Unlimited film build with single or multi-pass coats
Product Specification
Technical Data | |
---|---|
Carboline Polyclad 777 PL | |
Typical Uses: |
Steel pipeline exteriors, steel valves and fittings, steel pilings, steel poles (above and below ground), buried tank exteriors, penstocks Also, other applications requiring high abrasion resistance, rapid cure and superior corrosion protection for steel |
Volume Solids: | 100% +/- 1% |
Theoretical Coverage Rate: |
39.4 m²/l at 25 microns 1.6 m²/l at 625 microns 0.3 m²/l at 3125 microns |
Allow for loss in mixing and application | |
Primer: | None needed - direct to steel |
Topcoats: | Consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected] |
Dry Film Thickness: |
635 - 1016 microns for most applications on steel 635 - 3175 microns for other applications on steel, depending on service conditions |
VOC Values: | As Supplied: 5 g/L |
Approvals: | Meets requirements of AWWA C222-08 |
Limitations: |
Due to its aromatic composition Polyclad 777 will tend to yellow or darken in exterior UV exposure This will not affect performance |
Flash Point: |
Part A 199 °C Part B >93 °C |
Shelf Life: |
Part A: Min. 12 months at 24°C Part B: Min. 24 months at 24°C |
Storage and Humidity: | 4-43°C 0-100% Relative Humidity |
Curing Schedule | |||
---|---|---|---|
Test Method | System | Results | |
Abrasion Resistance ASTM D4060 | 1 Coat Polyclad 777 PL | 27 mg loss | |
Adhesion to Steel ASTM D4541 | 1 Coat Polyclad 777 PL | Min. 1500 psi | |
Cathodic Disbondment ASTM G-95 | 1 Coat Polyclad 777 PL | <= 9 mm | |
Chemical Resistance ATSM D543 | 1 Coat Polyclad 777 PL | Pass 30-day immersion | |
Dielectric Strength D149 | 1 Coat Polyclad 777 PL | > 500 V/mil | |
Flexibility ASTM D522 | 1 Coat Polyclad 777 PL | Pass 3 inch 180 degrees | |
Hardness: ASTM D2240 Shore D | 1 Coat Polyclad 777 PL | > 70 Shore D | |
Impact Resistance ASTM D2794 | 1 Coat Polyclad 777 PL | 128 in-lbs | |
Impact Resistance ASTM G14 | 1 Coat Polyclad 777 PL | 101 in-lbs | |
Tensile Strength ASTM D412 | 1 Coat Polyclad 777 PL | 4000 + psi | |
Water Absorption ASTM D570 | 1 Coat Polyclad 777 PL | < 1.6% |
Drying Times
Curing Schedule | |||
---|---|---|---|
Surface Temp | Dry to Handle | Dry to Touch | Cure for Service |
24°C | 15 Minutes | 120 Seconds | 1 Hour |
- Lower metal temperatures will slow the dry time and higher metal temperatures will speed up dry time
- Product is ready for holiday testing as soon as it reaches its dry-to-handle state
- It is ready for service when the hardness reaches Shore D 70 (typically 1 hour)
- Maximum recoat time with Carbothane series is 28 days
- To topcoat past the maximum recoat time, the surface must be abraded and cleaned
- Maximum recoat with itself is two hours
Surface Preparation
Preparation | |
---|---|
General: |
Prepare surface as noted below Ensure dust/smut from blasting operation does not interfere with adhesion Recommend using ISO 8502-3 to confirm low surface dust with a preferred rating of "1" or "2" Apply coating prior to any flash rusting or contamination fallout |
Steel: |
Remove all contaminants in accordance with SSPC-SP 1 Near White Metal Blast clean in accordance with NACE No. 2/SSPC-SP 10 and create 3-5 mils, (75-125 microns), of dense angular anchor profile |
Ductile or Cast Iron: |
Remove all contaminants in accordance with SSPC-SP 1 Abrasive blast clean in accordance with National Association of Pipe Fabricators, Inc., NAPF 500-03-04 |
Application Methods
Product Information | |
---|---|
Airless Spray: |
Use only heated plural component airless equipment with 1:1 mix ratio. The plural airless pump must have a minimum capability of 1.25 gallons per minute with a fluid pressure of up to 3,000 psi The recommended spray system is a Graco Reactor or WIWA PU 460 plural component system utilizing typical transfer pumps to supply both the resin and catalyst to the spray system, in-line heaters capable of heating the material up to 160°F as needed, heated hose bundle, and a Graco Fusion Plural Component Gun. Other equipment of equal capabilities may suffice Contact Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for alternate spray equipment recommendations. We recommend that the applicator perform a mock up prior to and after mobilizing to the jobsite to be sure all equipment is performing properly |
Application Conditions
Conditions | ||||
---|---|---|---|---|
Condition | Material | Surface | Ambient | Humidity |
Minimum | 52°C | -18°C | 2°C | 0% |
Maximum | 71°C | 49°C | 49°C | 85% |
Optimum | 63°C | 21°C | 21°C | 35% |
- Industry standards are for substrate temperatures to be 3°C (5°F) above the dew point
- Caution: this product in the liquid stage is moisture sensitive and needs to be protected from high humidity, dew, and direct moisture contact until cured to a firm state. Application and/or curing in humidity above maximum, or exposure to moisture from rain or dew may result in a loss of gloss, micro bubbling and/or blistering of the product
- Note: for applications on concrete, please contact your Rawlins on Tech - 0113 2455450 (option 2) or [email protected] for proper application procedures
Health and Safety
Clean Up
- Use Thinner 2 or Thinner 76
- In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
- Observe the precautionary notices on the container label, and read the safety data sheet before use
- Employ normal workmanlike safety precautions
- Use adequate ventilation
- Keep container closed when not in use
Caution
- This product contains flammable solvents
- Keep away from sparks and open flames
- All electrical equipment and installations should be made and grounded in accordance with regulations
- In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
- Refer to the product data sheet and safety data sheets in the attachments section above for further details
Data sheet
- Manufacturer
- Carboline
- Water / Solvent Based
- Solvent
- For Use On
- Steel, Cast Iron
- Application Method
- Airless Spray
- Sheen
- Gloss
- Colour
- Standard / Ready Mixed
- VOC Levels
- Ultra-Low (5-49 g/l)
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 45.46L Kit
- Mixing Ratio
- 1:1
- Coverage
- 39.4 m²/l at 25 microns, 1.6 m²/l at 625 microns, 0.3 m²/l at 3125 microns
- Recommended Thinner/Cleaner
- Carboline Thinner 2, Thinner 76
- Compatible Topcoats
- Contact Rawlins
- Max. Application Temperature
- Material: 71°C, Surface: 49°C, Ambient: 49°C, Humidity: 85%
- Min. Application Temperature
- Material: 52°C, Surface: -18°C, Ambient: 2°C, Humidity: 0%
- Solids by Volume
- 100% +/- 1%
- VOC
- As Supplied: 5 g/L
- Shelf Life (from date of manufacture)
- Part A: Min. 12 months at 24°C, Part B: Min. 24 months at 24°C
- Touch Dry
- 120 seconds at 24°C
- Recommended Dry Film Thickness
- 635 - 1016 microns
- Fully Cured
- 1 hour at 24°C
- Base Type
- Solvent-Based
- Suitable For Use On
- Steel
- Suitable For Use On
- Cast Iron
- Application Method
- Spray
- Usages
- Direct to Metal
- Product Usage Type
- Pipe Lining
- Product Range
- Polyclad
Questions
Question about the product
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Polyclad 777 PL is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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