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Carboline Polyclad 956 | Coating for Metal Pipes

Carboline Polyclad 956

5315A1NL
CAR3735

Carboline Polyclad 956 is a two-component epoxy, solvent-less, high gloss, smooth epoxy coating for the lining of gas transmission pipelines. It’s hard, smooth surface aids in the flow of gas by reducing turbulence while protecting the interior surfaces from corrosion.

  • Improves flow efficiency in gas pipes
  • Meets API RP5L2 requirements for gas transmission pipeline flow liner
  • Excellent flow and levelling
  • Single-coat application
  • Hard, smooth, glossy finish
  • Heat Resistant up to 120°C continuous
  • Excellent abrasion resistance
  • Corrosion prevention during storage

This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450 or email [email protected].

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Description

Carboline Polyclad 956 is a two-component epoxy, solvent-less, high gloss, smooth epoxy coating for the lining of gas transmission pipelines. It’s hard, smooth surface aids in the flow of gas by reducing turbulence while protecting the interior surfaces from corrosion. It has excellent flow and wetting characteristics ideal for this type of application and use. Tested in accordance with API RP 5L2 for gas transmission pipelines.



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Features and Benefits


  • Improves flow efficiency in gas pipes
  • Meets API RP5L2 requirements for gas transmission pipeline flow liner
  • Excellent flow and leveling
  • Single-coat application
  • Heat Resistant up to 120°C continuous
  • Hard, smooth, glossy finish
  • Excellent abrasion resistance
  • Corrosion prevention during storage



Product Specification


Technical Data
Carboline Polyclad 956
Primer: Self-priming
Volume Solids: 100%
Theoretical Coverage Rate:

39.4 m²/l at 25 microns

19.7 m²/l at 50 microns

6.6 m²/l at 150 microns

Allow for loss in mixing and application

Dry Film Thickness:

51 - 152 microns per coat

Higher mils are used when incereased corrosion prevention is needed.

VOC Values: As Supplied: 1 g/l 
Dry Temp. Resistance: Continuous: 120°C
Flash Point:

Part A: 93°C

Part B: 93°C

Shelf Life:

12 months at 24°C

When kept at recommended storage conditions and in original unopened containers



Performance Data
Test Method System Results
API 5L2 One coat Polyclad 956 Pass



Drying Times


Curing Schedule
Surface Temp Dry to Handle Dry to Touch
10°C 8.5 Hours 2 Hours
24°C 3 Hours 1.25 Hours



Surface Preparation


Preparation
General:

Surfaces must be clean and dry before abrasive blasting

Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating

Steel: SSPC-SP6, NACE 3, Sa 2 Surface Profile: 30-63 microns



Application Methods


Product Information
Mixing:

Polyclad 956 is a two-component product

Part A and B needs to be power mixed before use

Thinning: Thinning is not recommended
Ratio: Mix ratio is 2:1 by volume
Pot Life:

27 minutes at 24°C

6 minute at 54°C

Conventional Spray: Not recommended
Airless Spray:

Pump Ratio: 30:1 (min.)

Material Hose: 3/8” I.D. (min.)

Tip Size: .013”-.021”

Output PSI: 1800-2500

Filter Size: 60 mesh

Plural Component Airless Spray

Recommended for application by plural component airless spray

Use fixed ratio, 2:1 heated airless pump

Spray with part A and B at 54°C

Brush

Recommended for small areas and repairs only

Use a high-quality medium bristle brush, and apply a very light crisscross brush coat. Allow to dry for approximately 5 minutes. Normally, a film thickness of 25-50 microns can be obtained per coat by this method



Application Conditions


Conditions
Condition Material Surface Ambient Humidity
Minimum 49°C 10°C 10°C 0%
Maximum 60°C 43°C 49°C 90%



  • This product simply requires the substrate temperature to be above the dew point
  • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate



Health and Safety


Clean Up

  • Use Thinner 2 or Acetone
  • In case of spillage, absorb and dispose of in accordance with local applicable regulations

Safety

  • Observe the precautionary notices on the container label, and read the Material Safety Data Sheet before use
  • Employ normal workmanlike safety precautions
  • Refer to the product and safety data sheet in the attachments section above for further details.
Product Details
3735-801720

Data sheet

Manufacturer
Carboline
For Use On
Steel
Application Method
Airless Spray, Brush
Sheen
Gloss
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Mixing Ratio
2:1 by volume
Coverage
39.4 m²/l at 25 microns, 19.7 m²/l at 50 microns, 6.6 m²/l at 150 microns
Recommended Thinner/Cleaner
Thinning is not recommended. Cleaner: Carboline Thinner 2
Max. Application Temperature
Material: 60°C, Surface: 43°C, Ambient: 49°C, Humidity: 90%
Min. Application Temperature
Material: 49°C, Surface: 10°C, Ambient: 10°C, Humidity: 0%
Solids by Volume
100%
Heat Resistance (up-to)
Continuous: 120°C
Shelf Life (from date of manufacture)
12 months at 24°C
Recommended Dry Film Thickness
51 - 152 microns per coat
UN Number (Base)
UN3066
Dry to Handle (at 10°C)
12 months at 24°C
Pot Life
27 minutes at 24°C, 6 minute at 54°C
Suitable For Use On
Steel
Finish
Gloss
Application Method
Brush
Application Method
Spray
Product Usage Type
Pipe Lining
Product Range
Polyclad
For Tanks or Pipes
Pipe
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

Carboline Polyclad 956 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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