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Carboline Polyclad 956 is a two-component epoxy, solvent-less, high gloss, smooth epoxy coating for the lining of gas transmission pipelines. It’s hard, smooth surface aids in the flow of gas by reducing turbulence while protecting the interior surfaces from corrosion.
- Improves flow efficiency in gas pipes
- Meets API RP5L2 requirements for gas transmission pipeline flow liner
- Excellent flow and levelling
- Single-coat application
- Hard, smooth, glossy finish
- Heat Resistant up to 120°C continuous
- Excellent abrasion resistance
- Corrosion prevention during storage
This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450 or email [email protected].
Carboline Polyclad 956 is a two-component epoxy, solvent-less, high gloss, smooth epoxy coating for the lining of gas transmission pipelines. It’s hard, smooth surface aids in the flow of gas by reducing turbulence while protecting the interior surfaces from corrosion. It has excellent flow and wetting characteristics ideal for this type of application and use. Tested in accordance with API RP 5L2 for gas transmission pipelines.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- Improves flow efficiency in gas pipes
- Meets API RP5L2 requirements for gas transmission pipeline flow liner
- Excellent flow and leveling
- Single-coat application
- Heat Resistant up to 120°C continuous
- Hard, smooth, glossy finish
- Excellent abrasion resistance
- Corrosion prevention during storage
Product Specification
Technical Data | |
---|---|
Carboline Polyclad 956 | |
Primer: | Self-priming |
Volume Solids: | 100% |
Theoretical Coverage Rate: |
39.4 m²/l at 25 microns 19.7 m²/l at 50 microns 6.6 m²/l at 150 microns Allow for loss in mixing and application |
Dry Film Thickness: |
51 - 152 microns per coat Higher mils are used when incereased corrosion prevention is needed. |
VOC Values: | As Supplied: 1 g/l |
Dry Temp. Resistance: | Continuous: 120°C |
Flash Point: |
Part A: 93°C Part B: 93°C |
Shelf Life: |
12 months at 24°C When kept at recommended storage conditions and in original unopened containers |
Performance Data | ||
---|---|---|
Test Method | System | Results |
API 5L2 | One coat Polyclad 956 | Pass |
Drying Times
Curing Schedule | ||||
---|---|---|---|---|
Surface Temp | Dry to Handle | Dry to Touch | ||
10°C | 8.5 Hours | 2 Hours | ||
24°C | 3 Hours | 1.25 Hours |
Surface Preparation
Preparation | |
---|---|
General: |
Surfaces must be clean and dry before abrasive blasting Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating |
Steel: | SSPC-SP6, NACE 3, Sa 2 Surface Profile: 30-63 microns |
Application Methods
Product Information | |
---|---|
Mixing: |
Polyclad 956 is a two-component product Part A and B needs to be power mixed before use |
Thinning: | Thinning is not recommended |
Ratio: | Mix ratio is 2:1 by volume |
Pot Life: |
27 minutes at 24°C 6 minute at 54°C |
Conventional Spray: | Not recommended |
Airless Spray: |
Pump Ratio: 30:1 (min.) Material Hose: 3/8” I.D. (min.) Tip Size: .013”-.021” Output PSI: 1800-2500 Filter Size: 60 mesh |
Plural Component Airless Spray |
Recommended for application by plural component airless spray Use fixed ratio, 2:1 heated airless pump Spray with part A and B at 54°C |
Brush |
Recommended for small areas and repairs only Use a high-quality medium bristle brush, and apply a very light crisscross brush coat. Allow to dry for approximately 5 minutes. Normally, a film thickness of 25-50 microns can be obtained per coat by this method |
Application Conditions
Conditions | ||||
---|---|---|---|---|
Condition | Material | Surface | Ambient | Humidity |
Minimum | 49°C | 10°C | 10°C | 0% |
Maximum | 60°C | 43°C | 49°C | 90% |
- This product simply requires the substrate temperature to be above the dew point
- Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
Health and Safety
Clean Up
- Use Thinner 2 or Acetone
- In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
- Observe the precautionary notices on the container label, and read the Material Safety Data Sheet before use
- Employ normal workmanlike safety precautions
- Refer to the product and safety data sheet in the attachments section above for further details.
Data sheet
- Manufacturer
- Carboline
- For Use On
- Steel
- Application Method
- Airless Spray, Brush
- Sheen
- Gloss
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Two-Pack
- Mixing Ratio
- 2:1 by volume
- Coverage
- 39.4 m²/l at 25 microns, 19.7 m²/l at 50 microns, 6.6 m²/l at 150 microns
- Recommended Thinner/Cleaner
- Thinning is not recommended. Cleaner: Carboline Thinner 2
- Max. Application Temperature
- Material: 60°C, Surface: 43°C, Ambient: 49°C, Humidity: 90%
- Min. Application Temperature
- Material: 49°C, Surface: 10°C, Ambient: 10°C, Humidity: 0%
- Solids by Volume
- 100%
- Heat Resistance (up-to)
- Continuous: 120°C
- Shelf Life (from date of manufacture)
- 12 months at 24°C
- Recommended Dry Film Thickness
- 51 - 152 microns per coat
- UN Number (Base)
- UN3066
- Dry to Handle (at 10°C)
- 12 months at 24°C
- Pot Life
- 27 minutes at 24°C, 6 minute at 54°C
- Suitable For Use On
- Steel
- Finish
- Gloss
- Application Method
- Brush
- Application Method
- Spray
- Product Usage Type
- Pipe Lining
- Product Range
- Polyclad
- For Tanks or Pipes
- Pipe
Questions
Question about the product
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Polyclad 956 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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