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Carboline Thermaline 4900 Aluminium is a single package, air-dried coating available in colours and suitable for high temperature exposures up to 273°C. Air-drying characteristics allow for faster handling of in-shop applications than with other high-temperature coatings.
- Temperature resistance up to 273°C
- Air-dried curing capabilities
- Single-coat application
- Excellent resistance to thermal shock
- Good weathering and colour stability
This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450 or email [email protected].
Description
Carboline Thermaline 4900 Aluminium is a single package, air-dried coating available in colours and suitable for high temperature exposures up to 273°C. Air-drying characteristics allow for faster handling of in-shop applications than with other high-temperature coatings. Heat cure above 149°C is recommended and will impart added strength and integrity to the coating.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- Temperature resistance up to 273°C
- Air-dried curing capabilities
- Single-coat application
- Excellent resistance to thermal shock
- Good weathering and colour stability
Product Specification
| Technical Data | |
|---|---|
| Carboline Thermaline 4900 Aluminium | |
| Primer: |
Self-priming on stainless steel, aluminium and metalized surfaces For carbon steel, apply over recommended zinc primer. A mist coating may be required to minimize bubbling over inorganic zinc primers |
| Topcoats: | Not applicable |
| Solid(s) Content: | By Volume 48% +/- 2% |
| Theoretical Coverage Rate: |
18.9 m²/l at 25 microns 12.6 m²/l at 38 microns 9.4 m²/l at 50 microns Allow for loss in mixing and application |
| Dry Film Thickness: |
38 - 51 microns per coat Don't exceed 63 microns in a single coat Excessive film thickness over inorganic zincs may increase damage during shipping or erection |
| VOC Values: |
As Supplied: 456 g/l Thinner 235: 22 oz/gal (17%): 503 g/l Thinner 25: 22 oz/gal (17%): 517 g/l These are nominal values and may vary slightly with colour |
| Flash Point: | 25°C |
| Shelf Life: | 24 months at 25°C |
Drying Times
| Curing Schedule | ||||
|---|---|---|---|---|
| Surface Temp. | Dry to Topcoat with Itself | Dry to Touch | ||
| 25°C | 4 Hours | 1 Hour | ||
- These times are based on a 2.0 mils (50 micron) dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
- While Thermaline 4900 is an ambient temperature cure coating, optimum performance properties are achieved when final heat cure occurs at 149°C after 3 hours
- After a 2-hour flash off at 24°C allow temperature to increase slowly to 149°C and hold it there for approximately 3 hours
Surface Preparation
| Preparation | |
|---|---|
| General: |
Surfaces must be clean and dry Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating |
| Steel: |
SSPC-SP10 with 0.5-1.0 mils (12-25 microns) surface profile Prime with specific Carboline primers as recommended by Rawlins on Tech - 0113 2455450 (option 2) or [email protected] |
Application Methods
| Product Information | |
|---|---|
| Mixing: | Thoroughly mix to a uniform consistency prior to use |
| Thinning: |
Normally not required May be thinned up to 22 oz./gal. (17%) by volume with Thinner 25 for ambient conditions. For “hot” applications exceeding 66°C use Thinner 235 instead Use Thinner 238 up to 5% (6 oz) for brush or roller application. (Note: Shake Thinner 238 just prior to use). Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied. |
| Ratio: | N/A |
| Conventional Spray: | Use DeVilbiss P-MBC, E-needle and tip, and a 704 air cap or equal. Use adequate air volume for proper equipment operation. Hold gun 10-12” from the surface and at right angles. Lap each pass 50%. Apply 4.0-5.0 wet mils to obtain desired dry film |
| Airless Spray: | Not recommended |
| Brush and Roller: |
Recommended for touch-up of small areas or where spray application is not permitted Avoid excessive re-brushing or re-rolling |
| Brush: | Not recommended due to final appearance |
| Roller: | Not recommended due to final appearance |
Application Conditions
| Conditions | ||||
|---|---|---|---|---|
| Condition | Material | Surface | Ambient | Humidity |
| Minimum | 13°C | 4°C | 4°C | 0% |
| Maximum | 35°C | 149°C | 49°C | 90% |
- This product simply requires the substrate temperature to be above the dew point
- Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
- Special application techniques may be required above or below normal application conditions
- The alignment of aluminium flakes in aluminium filled finishes is very dependent on application conditions and techniques
- Care must be taken to keep conditions as constant as possible to reduce variations in final appearance
- It is also advisable to work from a single batch of material since variations can occur from batch to batch
- For more information consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected]
Health and Safety
Clean Up
- Use Thinner 2 or acetone
- In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
- Read and follow all caution statements on this product data sheet and on the MSDS for this product
- Employ normal workmanlike safety precautions.
- Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands, and all exposed areas
Ventilation
- When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
- The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
- User should test and monitor exposure levels to ensure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator
Caution
- This product contains flammable solvents
- Keep away from sparks and open flames
- All electrical equipment and installations should be made and grounded in accordance with regulations
- In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
- Refer to the product data sheet and safety data sheet in the attachments section above for further details
Product Details
3752-476134
Data sheet
- Manufacturer
- Carboline
- Water / Solvent Based
- Solvent
- For Use On
- Stainless Steel, Carbon Steel, Aluminium
- Application Method
- Spray
- Single, Two or Three Pack
- Single
- Pack Size
- 5L
- UN Number
- UN1263
- Base Type
- Solvent-Based Silicone
- Suitable For Use On
- Aluminium
- Suitable For Use On
- Carbon Steel
- Suitable For Use On
- Stainless Steel
- Application Method
- Spray
- Product Usage Type
- High Temperature Coating
- Product Range
- Thermaline
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Thermaline 4900 Aluminum is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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