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Carboline Thermaline 4900 Aluminum | High Heat Coating

Carboline Thermaline 4900 Aluminum

4902S1NL
CAR3752

Carboline Thermaline 4900 Aluminium is a single package, air-dried coating available in colours and suitable for high temperature exposures up to 273°C. Air-drying characteristics allow for faster handling of in-shop applications than with other high-temperature coatings.

  • Temperature resistance up to 273°C
  • Air-dried curing capabilities
  • Single-coat application
  • Excellent resistance to thermal shock
  • Good weathering and colour stability

This product is only available as PRICE ON APPLICATION - For more information and to place an order please contact us on 0113 2455450 or email [email protected].

Colour
Size
£137.84(incl. VAT)
£114.87(ex. VAT)
Quantity
Please choose your colour
This Product is Price on Application Only

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Description

Carboline Thermaline 4900 Aluminium is a single package, air-dried coating available in colours and suitable for high temperature exposures up to 273°C. Air-drying characteristics allow for faster handling of in-shop applications than with other high-temperature coatings. Heat cure above 149°C is recommended and will impart added strength and integrity to the coating.



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Features and Benefits


  • Temperature resistance up to 273°C
  • Air-dried curing capabilities
  • Single-coat application
  • Excellent resistance to thermal shock
  • Good weathering and colour stability



Product Specification


Technical Data
Carboline Thermaline 4900 Aluminium
Primer:

Self-priming on stainless steel, aluminium and metalized surfaces

For carbon steel, apply over recommended zinc primer. A mist coating may be required to minimize bubbling over inorganic zinc primers

Topcoats: Not applicable
Solid(s) Content: By Volume 48% +/- 2%
Theoretical Coverage Rate:

18.9 m²/l at 25 microns

12.6 m²/l at 38 microns

9.4 m²/l at 50 microns

Allow for loss in mixing and application

Dry Film Thickness:

38 - 51 microns per coat

Don't exceed 63 microns in a single coat

Excessive film thickness over inorganic zincs may increase damage during shipping or erection

VOC Values:

As Supplied: 456 g/l

Thinner 235: 22 oz/gal (17%): 503 g/l

Thinner 25: 22 oz/gal (17%): 517 g/l

These are nominal values and may vary slightly with colour

Flash Point: 25°C
Shelf Life: 24 months at 25°C



Drying Times


Curing Schedule
Surface Temp. Dry to Topcoat with Itself Dry to Touch
25°C 4 Hours 1 Hour



  • These times are based on a 2.0 mils (50 micron) dry film thickness. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure
  • While Thermaline 4900 is an ambient temperature cure coating, optimum performance properties are achieved when final heat cure occurs at 149°C after 3 hours
  • After a 2-hour flash off at 24°C allow temperature to increase slowly to 149°C and hold it there for approximately 3 hours



Surface Preparation


Preparation
General:

Surfaces must be clean and dry

Employ adequate methods to remove dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating

Steel:

SSPC-SP10 with 0.5-1.0 mils (12-25 microns) surface profile

Prime with specific Carboline primers as recommended by Rawlins on Tech - 0113 2455450 (option 2) or [email protected]



Application Methods


Product Information
Mixing: Thoroughly mix to a uniform consistency prior to use
Thinning:

Normally not required

May be thinned up to 22 oz./gal. (17%) by volume with Thinner 25 for ambient conditions.

For “hot” applications exceeding 66°C use Thinner 235 instead

Use Thinner 238 up to 5% (6 oz) for brush or roller application. (Note: Shake Thinner 238 just prior to use).

Use of thinners other than those supplied or recommended by Carboline may adversely affect product performance and void product warranty, whether expressed or implied.

Ratio: N/A
Conventional Spray: Use DeVilbiss P-MBC, E-needle and tip, and a 704 air cap or equal. Use adequate air volume for proper equipment operation. Hold gun 10-12” from the surface and at right angles. Lap each pass 50%. Apply 4.0-5.0 wet mils to obtain desired dry film
Airless Spray: Not recommended
Brush and Roller:

Recommended for touch-up of small areas or where spray application is not permitted

Avoid excessive re-brushing or re-rolling

Brush: Not recommended due to final appearance
Roller: Not recommended due to final appearance



Application Conditions


Conditions
Condition Material Surface Ambient Humidity
Minimum 13°C 4°C 4°C 0%
Maximum 35°C 149°C 49°C 90%



  • This product simply requires the substrate temperature to be above the dew point
  • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
  • Special application techniques may be required above or below normal application conditions
  • The alignment of aluminium flakes in aluminium filled finishes is very dependent on application conditions and techniques
  • Care must be taken to keep conditions as constant as possible to reduce variations in final appearance
  • It is also advisable to work from a single batch of material since variations can occur from batch to batch
  • For more information consult Rawlins on Tech - 0113 2455450 (option 2) or [email protected]



Health and Safety


Clean Up

  • Use Thinner 2 or acetone
  • In case of spillage, absorb and dispose of in accordance with local applicable regulations

Safety

  • Read and follow all caution statements on this product data sheet and on the MSDS for this product
  • Employ normal workmanlike safety precautions.
  • Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands, and all exposed areas

Ventilation

  • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
  • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
  • User should test and monitor exposure levels to ensure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator

Caution

  • This product contains flammable solvents
  • Keep away from sparks and open flames
  • All electrical equipment and installations should be made and grounded in accordance with regulations
  • In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
Product Details
3752-476134

Data sheet

Manufacturer
Carboline
Water / Solvent Based
Solvent
For Use On
Stainless Steel, Carbon Steel, Aluminium
Application Method
Spray
Single, Two or Three Pack
Single
Pack Size
5L
UN Number
UN1263
Base Type
Solvent-Based Silicone
Suitable For Use On
Aluminium
Suitable For Use On
Stainless Steel
Suitable For Use On
Carbon Steel
Application Method
Spray
Product Usage Type
High Temperature Coating
Product Range
Thermaline
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

Carboline Thermaline 4900 Aluminum is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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