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Carboline Thermaline Heat Shield

0361A1NL
CAR3754

Carboline Thermaline Heat Shield is a two-component, extreme performance coating for hot, cryogenic, and cycling exposures. The resulting film Provides an outstanding barrier against corrosives and harsh exposures typically seen in elevated temperature environments.

  • Unique reinforced but flexible polymer film
  • Versatile use from cryogenic to 650°C exposures
  • Dries to handle without heat cure 
  • Outstanding barrier properties
  • Protects steel from thermal wet cyclic conditions
  • Suitable for both shop and field application
  • Provides corrosion protection even with ambient temperature cure
  • Meets ISO 12944-6 C5-M Medium
  • Self-priming or apply over Carbozinc 11 primers when uninsulated
  • Protects stainless steels from chlorides and stress corrosion cracking
  • Very fast recoat times
Colour
Size
Finish
£1265.88(incl. VAT)
£1054.90(ex. VAT)
Quantity
Please choose your colour
Available for Delivery (See Delivery Options Below)

Description

Carboline Thermaline Heat Shield is a two-component, extreme performance coating for hot, cryogenic, and cycling exposures. Thermaline Heat Shield contains a unique blend of plate-like reinforcing pigments fortified with an inert polymeric matrix. The resulting film provides an outstanding barrier against corrosives and harsh exposures typically seen in elevated temperature environments.

This versatile coating is ideal for all piping, vessels and equipment operating from cryogenic conditions up to 1200°F. It is particularly well suited to prevent corrosion under insulated equipment/piping for both carbon steel substrates and stainless steels. This fortified coating has superior shop handling properties over standard silicone coatings (see Curing). It is recommended for CS-6 and SS-5 systems of NACE SP0198 Standard Practice for coatings to control corrosion under insulation (CUI).



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Features and Benefits


  • Unique reinforced but flexible polymer film
  • Versatile use from cryogenic to 650°C exposures
  • Dries to handle without heat cure 
  • Outstanding barrier properties
  • Protects steel from thermal wet cyclic conditions
  • Suitable for both shop and field application
  • Provides corrosion protection even with ambient temperature cure
  • Meets ISO 12944-6 C5-M Medium
  • Self-priming or apply over Carbozinc 11 primers when uninsulated
  • Protects stainless steels from chlorides and stress corrosion cracking
  • Very fast recoat times



Product Specification


Technical Data
Carboline Thermaline Heat Shield
Primer:

Self-priming

May be used over Carbozinc 11 primers for uninsulated applications

Topcoats: None
Solid(s) Content: By Volume 51% +/- 2%
Theoretical Coverage Rate:

818 ft²/gal at 20.1 m²/l at 25 microns

234 ft²/gal at 5.7 m²/l at 88 microns

164 ft²/gal at 4.0 m²/l at 125 microns

Allow for loss in mixing and application

Dry Film Thickness:

89 - 127 microns per coat

Two coats are recommended for optimal performance

For best results keep maximum dry film thickness below 300 microns

VOC Values:

As Supplied: 420 g/l

Thinner 10: 446 g/l

Thinner 235: 446 g/l

Maximum Service Temperature: This product will handle thermal cycling from cryogenic of -196°C to high heat of 649°C
Flash Point:

Part A (base component): 27°C

Thermaline Heat Shield Part B (Fortifier HT): 42°C

Shelf Life: 12 months at 24°C



Drying Times


Curing Schedule
Surface Temp. Dry to Touch Dry to Recoat Dry to Handle
10°C 1 Hour 6 Hours 6 Hours
16°C 1 Hour 3 Hours 5.5 Hours
24°C 45 Minutes 1 Hour 5 Hours
32°C 30 Minutes 1 Hour 2 Hours



  • These times are based on the recommended dry film thicknesses, 3.5 to 5 mils. Excessive film thickness or inadequate ventilating conditions after application require longer dry times and will cause premature failure in extreme cases. Lower humidity may lengthen dry time
  • Note: Avoid rapid temperature excursion for the first heat cycle; particularly early in the cure. A gentle heat rise through 500°F will achieve maximum film durability. For recoat time via brush or roller, follow the dry to handle time (thumb twist test). This product has superior handling properties over standard silicones (harder film) but has some thumbnail softness until it has undergone a heat excursion. In these cases, use padded slings and dunnage. Typical dry-to-ship time is 24 hours



Surface Preparation


Preparation
General: All surfaces must be thoroughly cleaned to remove dirt, grease, mill scale, loose rust and any other contaminants that can reduce adhesion via SSPC-SP1 solvent cleaning along with the recommended surface preparation as referenced below
Ferroush Metal:

For optimum performance, abrasive blast to SSPC-SP10 (NACE No.2) to obtain a 25-75 micron blast profile.

Where blasting is impractical or not permitted use hand power tools to prepare surface to SSPC-SP11 or SSPC-SP15 to obtain a 25-50 microns. A better cleaning method will improve performance and service life

Stainless Steel:

See SSPC-SP16 for reference.

Surface profile should be a dense angular 1-3 mils and is best achieved through abrasive blasting. Remove all contaminants that would interfere with the performance of stainless steel for the intended service such as, but not limited to, embedded iron or chlorides.

Follow SSPC-SP11 for repairs



Application Methods


Product Information
Mixing:

Power mix base component and then add Thermaline Heat Shield Part B (Fortifier HT) to base and mix to uniformity.

For field applications only to in situ equipment and structures, please note that the addition of Thermaline Heat Shield Part B (Fortifier HT) to the base component may be considered optional

Thinning:

Thinning not normally required for spray application.

For applications over hot surfaces 260°C conventional spray is the preferred method of application. For small areas or touch-up use a brush and thin up to 6% by volume with Thinner 10 or Thinner 236 E for normal temperatures or up to 6% with Thinner 235 for hot surface applications

Use of thinners other than those supplied or approved by Carboline may adversely affect product performance and will void product warranty whether express or implied

Pot Life: 8 hours at 24°C. Less at higher temperatures
Conventional Spray: Pressure pot equipped with dual regulators, 3/8" ID minimum material hose, 0.070" fluid tip with appropriate air cap. Adjust air pressure to provide uniform spray pattern
Airless Spray:

Pump Ratio: 32:1 (min)

Volume Output: 2.5 gpm (11.5 lpm) (min)

Material Hose: 1/2" ID (12.5 mm) (min)

Tip Size: 0.043-0.053 mm

Output PSI: 105-140 kg/cm2 

Brush and Roller:

Use a natural bristle brush applying in full strokes.

Avoid re-brushing.

If rolled, use a short nap roller with solvent resistant core. Avoid rerolling. Appearance will vary using brush or roller application methods due to the orientation of the aluminium flake



Application Conditions


Conditions
Condition Material Surface Ambient Humidity
Minimum 13°C 10°C 7°C 0%
Maximum 32°C 260°C 38°C 95%



  • This product simply requires the substrate temperature to be above the dew point
  • Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
  • Special application techniques may be required above or below normal application conditions



Health and Safety


Clean Up

  • Use Thinner 2 or acetone
  • In case of spillage, absorb and dispose of in accordance with local applicable regulations

Ventilation

  • When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured
  • The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
  • User should test and monitor exposure levels to ensure all personnel are below guidelines. If not sure or if not able to monitor levels, use MSHA/NIOSH approved respirator

Caution

  • This product contains flammable solvents
  • Keep away from sparks and open flames
  • All electrical equipment and installations should be made and grounded in accordance with regulations
  • In areas where explosion hazards exist, workers should be required to use non-ferrous tools and wear conductive and non-sparking shoes
  • Refer to the product data sheet and safety data sheet in the attachments section above for further details
Product Details
3754-476133

Data sheet

Manufacturer
Carboline
Water / Solvent Based
Solvent
For Use On
Metal, Stainless Steel
Application Method
Airless Spray, Spray, Brush, Roller
Sheen
Eggshell
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Pack Size
10.35L
Coverage
818 ft²/gal at 20.1 m²/l at 25 microns, 234 ft²/gal at 5.7 m²/l at 88 microns, 164 ft²/gal at 4.0 m²/l at 125 microns
Recommended Thinner/Cleaner
Thinning not normally required for spray application
Max. Application Temperature
Material: 32°C, Surface: 260°C, Ambient: 38°C, Humidity: 95%
Min. Application Temperature
Material: 13°C, Surface: 10°C, Ambient: 7°C, Humidity: 0%
Solids by Volume
51% +/- 2%
VOC
As Supplied: 420 g/l
Shelf Life (from date of manufacture)
12 months at 24°C
Touch Dry
10°C: 1 Hour, 16°C: 1 Hour, 24°C: 45 Minutes, 32°C: 30 Minutes
Recommended Dry Film Thickness
89 - 127 microns per coat
UN Number (Activator)
UN3469
UN Number (Base)
UN1263
Dry to Handle (at 10°C)
6 Hours
Pot Life
8 hours at 24°C. Less at higher temperatures
Dry to Recoat
10°C: 6 Hours, 16°C: 3 Hours, 24°C: 1 Hour, 32°C: 1 Hour
Base Type
Solvent Inert Multi Polymeric
Suitable For Use On
Stainless Steel
Suitable For Use On
Metal
Finish
Eggshell
Application Method
Brush
Application Method
Spray
Application Method
Roller
Product Usage Type
High Temperature Coating
Product Range
Thermaline
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.


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IMPORTANT SHIPPING & DELIVERY INFORMATION

Carboline Thermaline Heat Shield is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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