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A two-pack reinforced high solid aliphatic polyurethane matt weathering resistant topcoat with excellent abrasion resistance for use on wind turbine rotor blades.
- Durable topcoat in combination with epoxy primer for long service life
- Fast curing
- Heat resistant up to 110°C continuous
- High solid, low VOC
- Very good abrasion resistance
Description
Carboline Windmastic HSX Repair Kit is a two-pack reinforced high solid aliphatic polyurethane matt weathering resistant topcoat with excellent abrasion resistance for use on wind turbine rotor blades.
Used for touch-up work during rotor blade manufacture or for maintenance of surfaces coated with Windmastic Topcoat HSX.
Click To Jump To Section:
- Features and Benefits
- Product Specification
- Drying Times
- Surface Preparation
- Application Methods
- Application Conditions
- Health and Safety
Features and Benefits
- Durable topcoat in combination with epoxy primer for long service life
- Fast curing
- Heat resistant up to 110°C continuous
- High solid, low VOC
- Very good abrasion resistance
Product Specification
| Technical Data | |
|---|---|
| Carboline Windmastic HSX Repair Kit | |
| Topcoat: | Normally not topcoated |
| Volume Solids: | 64 +/- 2% |
| Theoretical Coverage Rate: |
6.4 m²/l at 100 μm Allow for loss in mixing and application |
| Dry Film Thickness: | 75-150 microns dry film thickness, standard 100 microns |
| VOC Values: | 310 - 335 g / l depending on colour |
| Dry Temp. Resistance: |
Continuous: 110°C Non-continuous: 130°C |
| Limitations: | Not recommended for immersion service in aromatic or ketone solvents and strong oxidizing acids |
| Shelf Life: |
24 months at 20°C Part B is moisture sensitive and reduced shelf life may be observed when stored at unsuitable conditions |
| Storage Temperature and Humidity: | 5°C-40°C |
| 10 - 90% Relative Humidity | |
Drying Times
| Curing Schedule | |||
|---|---|---|---|
| Surface Temp | Dry to Recoat | Maximum Recoat Interval | Dry to disc-sand (Minimum) |
| 5°C | 18 Hours | 14 Days | 26 Hours |
| 10°C | 12 Hours | 10 Days | 16 Hours |
| 20°C | 5 Hours | 7 Days | 10 Hours |
| 30°C | 2.5 Hours | 4 Days | 6 Hours |
| 40°C | 1 Hours | 2 Days | 4 Hours |
- Above recoating times are guidelines only. Actual recoating times can be shorter or longer depending on film thickness, ventilation, moisture or other local conditions
- Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discolouration, and may result in a surface haze. Any haze or blush must be removed by water washing before recoating
- Light abrasion of the surface may be necessary when the maximum recoating intervals are exceeded
Surface Preparation
General
- Surface must be clean and dry
- Employ adequate methods to remove dirt, dust, oil, and all other contaminants that could interfere with adhesion of the coating
Application Methods
| Product Information | |
|---|---|
| Mixing: |
Mix Part A, add Part B to Part A and mix again DO NOT MIX PARTIAL KITS |
| Thinning: | May be thinned up to 5 % with Carboline Thinner 25 |
| Ratio: | 5 : 1 (A to B) by volume |
| Pot Life: | 1 hour at 20ºC and less at higher temperatures |
| Spray (General): | This product is for touch-up / repair is only and not supplied for spray application |
| Brush and Roller: |
For small areas and stripe coating only Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding |
| Brush: | Use a medium bristle brush |
| Roller: | Use a medium nap phenolic core roller |
Application Conditions
| Product Conditions | |||||
|---|---|---|---|---|---|
| Condition | Material | Surface | Ambient | Humidity | |
| Normal | 15-30°C | 15-30°C | 15-30°C | 35-60% | |
| Minimum | 5°C | 2°C | 2°C | 20% | |
| Maximum | 35°C | 50°C | 40°C | 80% | |
- Industry standards are for substrate temperatures to be 3ºC above the dew point
- Condensation due to substrate temperatures below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate
- Special application techniques may be required above or below normal application conditions
Health and Safety
Clean Up
- Use Thinner 2 or Acetone
- In case of spillage, absorb and dispose of in accordance with local applicable regulations
Safety
- Read and follow all caution statements on this product data sheet and on the SDS for this product and use personal protective equipment as directed
- Employ normal workmanlike safety precautions
- Hypersensitive persons should wear protective clothing, gloves and use protective cream on face, hands, and all exposed areas
Ventilation
- When used in enclosed areas, thorough air circulation must be used during and after application until the coating is cured.
- The ventilation system should be capable of preventing the solvent vapor concentration from reaching the lower explosion limit for the solvents used
- In addition to ensuring proper ventilation, appropriate respirators must be used by all application personnel
Caution
- This product contains flammable solvents
- Keep away from sparks and open flames
- All electrical equipment and installations should be made and grounded in accordance with regulations
- In areas where explosion hazards exist, workmen should be required to use nonferrous tools and wear conductive and nonsparking shoes
- Refer to the product data sheet and safety data sheet in the attachments section above for further details
Product Details
3758-477403
Data sheet
- Manufacturer
- Carboline
- Application Method
- Brush, Roller
- Sheen
- Matt
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 0.6L
- Mixing Ratio
- 5 : 1 (A to B) by volume
- Coverage
- 6.4 m²/l at 100 μm
- Recommended Thinner/Cleaner
- Carboline Thinner 25
- Compatible Topcoats
- Normally not topcoated
- Max. Application Temperature
- Material: 35°C, Surface: 50°C, Ambient: 40°C, Humidity: 80%
- Min. Application Temperature
- Material: 5°C, Surface: 2°C, Ambient: 2°C, Humidity: 20%
- Solids by Volume
- 64 +/- 2%
- Heat Resistance (up-to)
- Continuous: 110°C, Non-continuous: 130°C
- VOC
- 310 - 335 g/l depending on colour
- Shelf Life (from date of manufacture)
- 24 months at 20°C
- Recommended Dry Film Thickness
- 75-150 microns dry film thickness, standard 100 microns
- Pot Life
- 1 hour at 20ºC and less at higher temperatures
- Dry to Recoat
- 5°C: 18 Hours, 10°C: 12 Hours, 20°C: 5 Hours, 30°C: 2.5 Hours, 40°C: 1 Hours
- Base Type
- Solvent-Based Epoxy
- Finish
- Matt
- Application Method
- Brush
- Application Method
- Roller
- Product Usage Type
- Topcoat
- Product Range
- Windmastic
Questions
Question about the product
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Carboline Windmastic HSX Repair Kit is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT