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PPG SigmaShield 460 is a two-component, high solids glass flake reinforced polyamine adduct epoxy coating for long-term protection at areas subject to heavy wear and tear, with very low water permeability, (due to glass flake barrier) and resistance to splash and spillage of a wide range of chemicals.
- Excellent abrasion and impact resistance - Suitable for use on ice-going vessels
- Excellent resistance to corrosion - Available in black, light grey (RAL7035) or off-white
- Other light colours can be made on request
- Used by NCOC, the operator of the giant Kashagan offshore oilfield located in the northern part of the Caspian Sea, applied in a three-coat system with PPG SIGMACOVER 280 primer and the PPG SIGMADUR 520 polyurethane finish for all the main steel structures (frame, beams, columns etc.).
PPG SigmaShield 460 a two-component, high solids glass flake reinforced polyamine adduct epoxy coating for long-term protection at areas subject to heavy wear and tear, with very low water permeability, (due to glass flake barrier) and resistance to splash and spillage of a wide range of chemicals.
Features & Benefits
- Excellent abrasion and impact resistance
- Suitable for use on ice-going vessels
- Excellent resistance to corrosion
- Long-term protection at areas subject to heavy wear and tear
- Resistant to splash and spillage of a wide range of chemicals
- Very low water permeability, due to glass flake barrier
- Used by NCOC, the operator of the giant Kashagan offshore oilfield located in the northern part of the Caspian Sea, applied in a three-coat system with PPG SIGMACOVER 280 primer and the PPG SIGMADUR 520 polyurethane finish for all the main steel structures (frame, beams, columns etc.)
- Used by Utgrunden Offshore Wind Farm, Baltic Sea, protecting against seawater immersion, strong winds, breaking waves, ice formation
Reference | Colour | Size | Gloss Level |
---|---|---|---|
191640 | Black | 20 litres | Gloss |
204819 | Light Grey (RAL 7035) | 20 litres | Gloss |
257093 | Off White | 20 litres | Gloss |
Other light colours can be made on request; contact our sales team on 0113 2455450 or [email protected] to discuss your requirements.
Product Data
Data for mixed product at 20°C (68°F) | |
---|---|
Number of components | Two |
Mass density | 1.5 kg/l (12.5 lb/US gal) |
Volume solids | 81 ± 2% |
VOC (Supplied) | Directive 1999/13/EC, SED: max. 165.0 g/kg |
max. 246.0 g/l (approx. 2.1 lb/US gal) | |
Recommended dry film thickness | 250 - 400 µm (10.0 - 16.0 mils) depending on system |
Theoretical spreading rate | 3.2 m²/l for 250 µm (130 ft²/US gal for 10.0 mils) |
2.0 m²/l for 400 µm (81 ft²/US gal for 16.0 mils) | |
Dry to touch | 3 hours |
Pot life | 1.5 hours at 20°C (68°F) |
Overcoating Interval | Minimum: 16 hours |
Maximum: 28 days | |
Shelf life | Base: at least 24 months when stored cool and dry |
Hardener: at least 24 months when stored cool and dry |
Notes:
- Refer below for more details on spreading rate and film thickness, overcoating intervals and curing times
Surface Preparation
Recommended Substrate Conditions and Temperatures
Substrate conditions
- Steel; blast cleaned to ISO-Sa2½, blasting profile 40 – 70 µm (1.6 – 2.8 mils)
- Previous coat must be dry and free from any contamination
IMO-MSC.215(82) requirements for water ballast tanks
- Dust quantity rating "1 for dust size class "3", "4" or "5", lower dust size classes to be removed if visible on the surface to be coated without magnification (ISO 8502-3:1992)
Substrate Temperature & Application Conditions
- Substrate temperature during application and curing should be above 5°C (41°F)
- Substrate temperature during application and curing should be at least 3°C (5°F) above dew point
Application
Instructions for Use
Mixing ratio by volume: base to hardener 75:25 (3:1)
- The temperature of the paint should preferably be above 15°C (59°F), otherwise extra thinner may be required to obtain application viscosity
- Adding too much thinner results in reduced sag resistance and slower cure
- Very good mechanical mixing of base and hardener is essential
- Thinner should be added after mixing the components
- Filters should be removed from spray equipment
Induction time
- None
Air spray
Recommended thinner
Volume of thinner
- 5 - 10%, depending on required thickness and application conditions
Nozzle orifice
- 1.5 – 2.0 mm (approx. 0.060 – 0.079 in)
Nozzle pressure
- 0.3 - 0.4 MPa (approx. 3 - 4 bar; 44 - 58 p.s.i.)
Airless spray
Recommended thinner
- THINNER 91-92
Volume of thinner
- 0 - 5%, depending on required thickness and application conditions
Nozzle orifice
- Approx. 0.53 – 0.79 mm (0.021 – 0.031 in)
Nozzle pressure
- 19.0 - 22.5 MPa (approx. 190 - 225 bar; 2756 - 3264 p.s.i.)
Brush/roller
- Brush application only
- Only for touch-up and repair
- Due to thixotropy, it is difficult to obtain a smooth film by brush, although this does not affect performance
Cleaning Solvent
Spreading Rate and Film Thickness
DFT | Theoretical spreading rate |
---|---|
250 µm (10.0 mils) | 3.2 m²/l (130 ft²/US gal) |
400 µm (16.0 mils) | 2.0 m²/l (81 ft²/US gal) |
Notes:
- Maximum DFT when brushing: 80 µm (3.1 mils)
- Maximum recommended dft for complex structures is 250 µm (10.0 mils)
Overcoating interval for DFT up to 400 µm (16.0 mils)
Overcoating with... | Interval | 5°C (41°F) | 10°C (50°F) | 20°C (68°F) | 30°C (86°F) | 40°C (104°F) |
---|---|---|---|---|---|---|
Itself | Minimum | 48 hours | 32 hours | 16 hours | 12 hours | 8 hours |
Maximum | 28 days | 28 days | 28 days | 14 days | 7 days |
Curing time for DFT up to 400 µm (16.0 mils)
Substrate temperature | Dry to touch | Dry to handle | Service- water immersion |
---|---|---|---|
5°C (41°F) | 16 hours | 30 hours | 14 days |
10°C (50°F) | 8 hours | 16 hours | 10 days |
20°C (68°F) | 3 hours | 8 hours | 5 days |
30°C (86°F) | 2 hours | 5 hours | 4 days |
40°C (104°F) | 1 hour | 3 hours | 3 days |
Notes:
- Adequate ventilation must be maintained during application and curing (please refer to information sheets information sheet 1433 and information sheet 1434
Pot Life (at application viscosity)
Mixed product temperature | Pot life |
---|---|
10°C (50°F) | 3 hours |
20°C (68°F) | 1.5 hours |
30°C (86°F) | 45 minutes |
Safety Precautions
- This is a solvent-borne paint and care should be taken to avoid inhalation of spray mist or vapour, as well as contact between the wet paint and exposed skin or eyes
References
- Conversion Tables (information sheet 1410)
- Explanation to product data sheets (information sheet 1411)
- Safety Indicators (information sheet 1430)
- Safety in Confined Space and Health Safety, Explosion Hazard - Toxic Hazard (information sheet 1431)
- Safe Working in Confined Spaces (information sheet 1433)
- Directives for Ventilation Practice (information sheet 1434)
- Cleaning of Steel and Removal of Rust (information sheet 1490)
- Specification for Mineral Abrasives (information sheet 1491)
- Relative humidity - Substrate Temperature - Air Temperature (information sheet 1650)
Data sheet
- Manufacturer
- PPG
- For Use On
- Steel
- Application Method
- Brush, Roller, Spray
- Sheen
- Gloss
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 20L
- Parts
- Two
- Base Type
- Solvent-borne
- Solvent
- Epoxy
- Mixing Ratio
- 3:1
- Suitable Substrates
- Steel
- Key Features
- For steel and water ballast tanks, long-term protection at areas subject to heavy wear and tear
- Application
- Brush, Roller, Spray
- Touch Dry (at 20°C)
- 3 hours
- Dry to Handle (at 20°C)
- 8 hours
- Dry to Recoat (at 20°C)
- 16 hours
- Fully Cured (at 20°C)
- 16 hours
- Pot Life (at 20°C)
- 1.5 hours
- Coverage
- 3.2 m²/l for 250 µm (130 ft²/US gal for 10.0 mils)
- Recommended Thinner/Cleaner
- THINNER 91-92/90-53
- Unit Contents
- Base & hardener
- Compatible Primers
- -
- Compatible Topcoats
- -
- Max. Application Temperature
- -
- Min. Application Temperature
- 5°C (41°F)
- Density
- 1.5 kg/l (12.5 lb/US gal)
- Solids by Volume
- 81 ± 2%
- VOC
- Directive 1999/13/EC, SED: max. 165.0 g/kg max. 246.0 g/l (approx. 2.1 lb/US gal)
- Shelf Life (from date of manufacture)
- Base & hardener: at least 24 months
- UN Number (Activator)
- UN3469
- UN Number (Base)
- UN1263
- Base Type
- Solvent-Borne
- Suitable For Use On
- Steel
- Finish
- Gloss
- Application Method
- Brush
- Application Method
- Roller
- Application Method
- Spray
- Product Usage Type
- Topcoat
- Product Range
- SigmaShield
- Colour Family
- Black
- Colour Family
- Red
- Colour Family
- Brown
Questions
Question about the product
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IMPORTANT SHIPPING & DELIVERY INFORMATION
PPG SigmaShield 460 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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