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PPG SigmaZinc 102 HS | Metal Primer

PPG SigmaZinc 102 HS

PPG4777
PPG4777

PPG SigmaZinc 102 HS is a two-component, high solids polyamide cured zinc rich epoxy primer.

  • Very good primer for systems with high solids epoxy buildcoats
  • Can also be used as a system primer for various other paint systems
  • Good anticorrosive properties
  • Quick-drying, can be overcoated after a short interval
  • Complies with SSPC-Paint 20
Colour
Size
Finish
£260.93(incl. VAT)
£217.44(ex. VAT)
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Description

PPG SigmaZinc 102 HS is a two-component, high solids polyamide cured zinc rich epoxy primer.



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Features & Benefits


  • Very good primer for systems with high solids epoxy buildcoats
  • Can also be used as a system primer for various other paint systems
  • Good anticorrosive properties
  • Quick-drying, can be overcoated after a short interval
  • Complies with SSPC-Paint 20



Product Specification


Technical Data
PPG SigmaZinc 102 HS
Number of Components: Two
Mass Density: 2.4 kg/l (20.0 lb/US gal)
Volume Solids: 66 ± 2%
VOC (supplied): Directive 1999/13/EC, SED: max. 120.0 g/kg - max. 286.0 g/l (approx. 2.4 lb/US gal)
Recommended Dry Film Thickness: 60 - 150 μm (2.4 - 6.0 mils) depending on system
Theoretical Spreading Rate: 11.0 m²/l for 60 μm (441 ft²/US gal for 2.4 mils)
Shelf Life: Base: at least 24 months when stored cool and dry
Hardener: at least 24 months when stored cool and dry



Film Thickness Range


Spreading Rate & Film Thickness
DFT Theoretical Spreading Rate
60 μm (2.4 mils) 11.0 m²/l (441 ft²/US gal)
75 μm (3.0 mils) 8.8 m²/l (353 ft²/US gal)
100 μm (4.0 mils) 6.6 m²/l (265 ft²/US gal)
150 μm (6.0 mils) 4.4 m²/l (176 ft²/US gal)



Drying Times


Drying Times At 20°C
Substrate temperature Dry To Touch Dry To Handle Fully Cured
10°C (50°F) 5 hours 6 hours 20 days
15°C (59°F) 3 hours 4 hours 10 days
20°C (68°F) 2 hours 3 hours 7 days
30°C (86°F) 1 hour 1.5 hours 5 days

Notes:

  • SIGMAZINC 102 HS can be applied at temperatures between 5°C (41°F) and 10°C (50°F), but the curing rate will be very slow
  • For such applications alternative zinc rich primers are recommended: SIGMAZINC 19 or SIGMAFAST 302
  • Adequate ventilation must be maintained during application and curing



Overcoating interval for DFT up to 100μm (4.0mils)
Overcoating with: Interval: 10°C(50°F): 20°C(68°F): 30°C(86°F): 40°C(104°F):
Subsequent coating
Minimum 10 hours 6 hours 4 hours 3 hours
Maximum 3 months 3 months 3 months 3 months



Notes:

  • Zinc rich primers can form zinc salts on the surface; preferably they should not be weathered for long periods before overcoating
  • An interval of several months can be allowed under clean interior exposure conditions
  • In industrial or marine conditions or if a long recoat interval is required, it is recommended to apply a suitable sealer direct after the minimum recoating interval
  • Before overcoating any visible surface contamination must be removed by high-pressure water cleaning, sand washing, sweep blasting or mechanical cleaning



Surface Preparation


Immersion Conditions

  • Steel; shot blast cleaned to ISO-Sa2½, blasting profile 40 – 70 μm (1.6 – 2.8 mils).
  • Steel with approved zinc silicate shop primer; sweep blasted to SPSS-Ss.

Atmospheric Exposure Conditions

  • Steel; blast cleaned to ISO-Sa2½, blasting profile 40 – 70 μm (1.6 – 2.8 mils).
  • Steel with approved zinc silicate shop primer; sweep blasted to SPSS-Ss or power tool cleaned to SPSS-Pt3.

Substrate Temperature and Application Conditions

  • Substrate temperature during application and curing should be above 5°C (41°F).
  • Substrate temperature during application and curing should be at least 3°C (5°F) above dew point.



Application Methods


Mixing Ratio By Volume: Base To Hardener 80:20 (4:1):

  • The temperature of the mixed base and hardener should preferably be above 15°C (59°F), otherwise extra thinner may be required to obtain application viscosity.
  • Adding too much thinner results in reduced sag resistance and slower cure.
  • Thinner should be added after mixing the components.

Induction Time:

  • None

Pot Life:

  • 8 hours

Air Spray:

  • Recommended Thinner: THINNER 91-92
  • Nozzle Orifice: 1.8 – 2.2 mm (approx. 0.070 – 0.087 in)
  • Nozzle Pressure: 0.3 - 0.6 MPa (approx. 3 - 6 bar; 44 - 87 p.s.i.)

Note: In case of using 45:1 airless spray equipment, the paint must be heated to approximately 30°C (86°F) in order to obtain the right application viscosity.

Brush/Roller:

  • For stripe coating and spot repair only.

Airless Spray:

  • Recommended Thinner: THINNER 91-92
  • Volume Of Thinner: 0 - 10%, depending on required thickness and application conditions.
  • Nozzle Orifice: Approx. 0.43 – 0.48 mm (0.017 – 0.019 in)
  • Nozzle Pressure: 15.0 MPa (approx. 150 bar; 2176 p.s.i.)

Brush/Roller:

Cleaning Solvent:



Product Notes


Information On Basic Physical And Chemical Properties
PPG SigmaZinc 102 HS Base PPG SigmaZinc 102 HS Hardener
Form: Liquid Liquid
Colour: Various Colourless
Odour: Aromatic Amine-like
Odour Threshold: Not available Not available
pH-value 20°C: Insoluble in water. Insoluble in water.
Melting point/freezing point: May start to solidify at the following temperature: <-60°C (<-76°F) This is based on data for the following ingredient: Solvent naphtha (petroleum), light aromatic. Weighted average: -89.77°C (-129.6°F) May start to solidify at the following temperature: 12°C (53.6°F) This is based on data for the following ingredient: 3,6-diazaoctanethylenediamin. Weighted average: -64.11°C (-83.4°F)
Initial boiling point and boiling range: >37.78°C >37.78°C
Flash Point: Closed cup: 32°C Closed cup: 30°C
Evaporation Rate: Highest known value: 0.814 (1-methoxy-2-propanol) Weighted average: 0.79compared with butyl acetate Highest known value: 0.84 (ethylbenzene) Weighted average: 0.5compared with butyl acetate
Flammability (solid, gas): liquid liquid
Upper/lower flammability or : explosive limits: Greatest known range: Lower: 1.48% Upper: 13.74% (1-methoxy-2-propanol) Greatest known range: Lower: 1.3% Upper: 13% (benzyl alcohol)
Vapour pressure: Highest known value: 1.1 kPa (8.5 mm Hg) (at 20°C) (1-methoxy-2-propanol). Weighted average: 0.83 kPa (6.23 mm Hg) (at 20°C) Highest known value: <1.6 kPa (<12 mm Hg) (at 20°C) (2-methylpropan-1-ol). Weighted average: 0.45 kPa (3.38 mm Hg) (at 20°C)
Vapour Density: Highest known value: 3.7 (Air = 1) (xylene). Weighted average: 3.48 (Air = 1) Highest known value: 5.04 (Air = 1) (3,6-diazaoctanethylenediamin). Weighted average: 3.43 (Air = 1)
Relative density: 2.7 0.95
Solubility(ies): Insoluble in the following materials: cold water Insoluble in the following materials: cold water
Partition coefficient: n-octanol/ water: Not applicable Not applicable
Auto-ignition temperature: Lowest known value: 270°C (518°F) (1-methoxy-2-propanol). Lowest known value: 337.78°C (640°F) (3,6-diazaoctanethylenediamin)
Decomposition temperature: Stable under recommended storage and handling conditions Stable under recommended storage and handling conditions
Viscosity: Kinematic (40°C): >0.21 cm² /s - 60 - 100 s (ISO 6mm) Kinematic (40°C): >0.21 cm² /s - > 100 s (ISO 6mm)
Explosive properties: The product itself is not explosive, but the formation of an explosible mixture of vapour or dust with air is possible. The product itself is not explosive, but the formation of an explosible mixture of vapour or dust with air is possible.
Oxidising properties: Product does not present an oxidizing hazard Product does not present an oxidizing hazard



Health & Safety


  • This is a solvent-borne paint and care should be taken to avoid inhalation of spray mist or vapor, as well as contact between the wet paint and exposed skin or eyes.
  • For further information please see the safety data sheets in the attachments section above.

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Product Details
4777-773020

Data sheet

Manufacturer
PPG
Water / Solvent Based
Solvent
For Use On
Steel
Application Method
Spray, Airless Spray
Sheen
Flat
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Pack Size
8L
Base Type
Epoxy
Mixing Ratio
Base To Hardener 80:20 (4:1)
Touch Dry (at 20°C)
2 hours
Fully Cured (at 20°C)
7 days
Coverage
11.0 m²/l for 60 μm (441 ft²/US gal for 2.4 mils)
Recommended Thinner/Cleaner
THINNER 91-92 - Cleaning: THINNER 90-53
Max. Application Temperature
10°C (50°F)
Min. Application Temperature
5°C (41°F)
Density
2.4 kg/l (20.0 lb/US gal)
Solids by Volume
66 ± 2%
VOC
Directive 1999/13/EC, SED: max. 120.0 g/kg - max. 286.0 g/l (approx. 2.4 lb/US gal)
Shelf Life (from date of manufacture)
Base: at least 24 months when stored cool and dry. Hardener: at least 24 months when stored cool and dry.
Recommended Dry Film Thickness
60 - 150 μm (2.4 - 6.0 mils) depending on system
UN Number
UN1263
Dry to Handle (at 10°C)
3 hours
Dry to Handle (at 10°C)
6 hours
Fully Cured (at 10°C)
20 days
Touch Dry (at 10°C)
5 hours
Pot Life
8 hours
Base Type
Solvent-Based
Base Type
Epoxy
Suitable For Use On
Steel
Suitable For Use On
Zinc Silicate Primed Surfaces
Finish
Flat
Application Method
Spray
Usages
Anti-Corrosive
Usages
Immersion
Usages
Zinc Rich /Cold Galvanising
Usages
High Solids
Usages
High Build
Usages
Atmospheric
Product Usage Type
Primer
Product Range
SigmaZinc
Colour Family
Grey
Colour Family
Red
Colour Family
Brown
Dry to Recoat (@ 20-25°C)
6 hours
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

PPG SigmaZinc 102 HS is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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