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PPG SigmaZinc 102 HS is a two-component, high solids polyamide cured zinc rich epoxy primer.
- Very good primer for systems with high solids epoxy buildcoats
- Can also be used as a system primer for various other paint systems
- Good anticorrosive properties
- Quick-drying, can be overcoated after a short interval
- Complies with SSPC-Paint 20
PPG SigmaZinc 102 HS is a two-component, high solids polyamide cured zinc rich epoxy primer.
Click To Jump To Section:
- Features & Benefits
- Product Specification
- Film Thickness Range
- Drying Times
- Surface Preparation
- Application Methods
- Product Notes
- Health & Safety
Features & Benefits
- Very good primer for systems with high solids epoxy buildcoats
- Can also be used as a system primer for various other paint systems
- Good anticorrosive properties
- Quick-drying, can be overcoated after a short interval
- Complies with SSPC-Paint 20
Product Specification
Technical Data | ||||||
---|---|---|---|---|---|---|
PPG SigmaZinc 102 HS | ||||||
Number of Components: | Two | |||||
Mass Density: | 2.4 kg/l (20.0 lb/US gal) | |||||
Volume Solids: | 66 ± 2% | |||||
VOC (supplied): | Directive 1999/13/EC, SED: max. 120.0 g/kg - max. 286.0 g/l (approx. 2.4 lb/US gal) | |||||
Recommended Dry Film Thickness: | 60 - 150 μm (2.4 - 6.0 mils) depending on system | |||||
Theoretical Spreading Rate: | 11.0 m²/l for 60 μm (441 ft²/US gal for 2.4 mils) | |||||
Shelf Life: | Base: at least 24 months when stored cool and dry | |||||
Hardener: at least 24 months when stored cool and dry |
Film Thickness Range
Spreading Rate & Film Thickness | |||
---|---|---|---|
DFT | Theoretical Spreading Rate | ||
60 μm (2.4 mils) | 11.0 m²/l (441 ft²/US gal) | ||
75 μm (3.0 mils) | 8.8 m²/l (353 ft²/US gal) | ||
100 μm (4.0 mils) | 6.6 m²/l (265 ft²/US gal) | ||
150 μm (6.0 mils) | 4.4 m²/l (176 ft²/US gal) |
Drying Times
Drying Times At 20°C | |||
---|---|---|---|
Substrate temperature | Dry To Touch | Dry To Handle | Fully Cured |
10°C (50°F) | 5 hours | 6 hours | 20 days |
15°C (59°F) | 3 hours | 4 hours | 10 days |
20°C (68°F) | 2 hours | 3 hours | 7 days |
30°C (86°F) | 1 hour | 1.5 hours | 5 days |
Notes:
- SIGMAZINC 102 HS can be applied at temperatures between 5°C (41°F) and 10°C (50°F), but the curing rate will be very slow
- For such applications alternative zinc rich primers are recommended: SIGMAZINC 19 or SIGMAFAST 302
- Adequate ventilation must be maintained during application and curing
Overcoating interval for DFT up to 100μm (4.0mils) | ||||||
---|---|---|---|---|---|---|
Overcoating with: | Interval: | 10°C(50°F): | 20°C(68°F): | 30°C(86°F): | 40°C(104°F): | |
Subsequent coating | ||||||
Minimum | 10 hours | 6 hours | 4 hours | 3 hours | ||
Maximum | 3 months | 3 months | 3 months | 3 months |
Notes:
- Zinc rich primers can form zinc salts on the surface; preferably they should not be weathered for long periods before overcoating
- An interval of several months can be allowed under clean interior exposure conditions
- In industrial or marine conditions or if a long recoat interval is required, it is recommended to apply a suitable sealer direct after the minimum recoating interval
- Before overcoating any visible surface contamination must be removed by high-pressure water cleaning, sand washing, sweep blasting or mechanical cleaning
Surface Preparation
Immersion Conditions
- Steel; shot blast cleaned to ISO-Sa2½, blasting profile 40 – 70 μm (1.6 – 2.8 mils).
- Steel with approved zinc silicate shop primer; sweep blasted to SPSS-Ss.
Atmospheric Exposure Conditions
- Steel; blast cleaned to ISO-Sa2½, blasting profile 40 – 70 μm (1.6 – 2.8 mils).
- Steel with approved zinc silicate shop primer; sweep blasted to SPSS-Ss or power tool cleaned to SPSS-Pt3.
Substrate Temperature and Application Conditions
- Substrate temperature during application and curing should be above 5°C (41°F).
- Substrate temperature during application and curing should be at least 3°C (5°F) above dew point.
Application Methods
Mixing Ratio By Volume: Base To Hardener 80:20 (4:1):
- The temperature of the mixed base and hardener should preferably be above 15°C (59°F), otherwise extra thinner may be required to obtain application viscosity.
- Adding too much thinner results in reduced sag resistance and slower cure.
- Thinner should be added after mixing the components.
Induction Time:
- None
Pot Life:
- 8 hours
Air Spray:
- Recommended Thinner: THINNER 91-92
- Nozzle Orifice: 1.8 – 2.2 mm (approx. 0.070 – 0.087 in)
- Nozzle Pressure: 0.3 - 0.6 MPa (approx. 3 - 6 bar; 44 - 87 p.s.i.)
Note: In case of using 45:1 airless spray equipment, the paint must be heated to approximately 30°C (86°F) in order to obtain the right application viscosity.
Brush/Roller:
- For stripe coating and spot repair only.
Airless Spray:
- Recommended Thinner: THINNER 91-92
- Volume Of Thinner: 0 - 10%, depending on required thickness and application conditions.
- Nozzle Orifice: Approx. 0.43 – 0.48 mm (0.017 – 0.019 in)
- Nozzle Pressure: 15.0 MPa (approx. 150 bar; 2176 p.s.i.)
Brush/Roller:
- Thinner: THINNER 91-92
- Volume Of Thinner: 0 – 10%
Cleaning Solvent:
Product Notes
Information On Basic Physical And Chemical Properties | ||||||
---|---|---|---|---|---|---|
PPG SigmaZinc 102 HS Base | PPG SigmaZinc 102 HS Hardener | |||||
Form: | Liquid | Liquid | ||||
Colour: | Various | Colourless | ||||
Odour: | Aromatic | Amine-like | ||||
Odour Threshold: | Not available | Not available | ||||
pH-value 20°C: | Insoluble in water. | Insoluble in water. | ||||
Melting point/freezing point: | May start to solidify at the following temperature: <-60°C (<-76°F) This is based on data for the following ingredient: Solvent naphtha (petroleum), light aromatic. Weighted average: -89.77°C (-129.6°F) | May start to solidify at the following temperature: 12°C (53.6°F) This is based on data for the following ingredient: 3,6-diazaoctanethylenediamin. Weighted average: -64.11°C (-83.4°F) | ||||
Initial boiling point and boiling range: | >37.78°C | >37.78°C | ||||
Flash Point: | Closed cup: 32°C | Closed cup: 30°C | ||||
Evaporation Rate: | Highest known value: 0.814 (1-methoxy-2-propanol) Weighted average: 0.79compared with butyl acetate | Highest known value: 0.84 (ethylbenzene) Weighted average: 0.5compared with butyl acetate | ||||
Flammability (solid, gas): | liquid | liquid | ||||
Upper/lower flammability or : explosive limits: | Greatest known range: Lower: 1.48% Upper: 13.74% (1-methoxy-2-propanol) | Greatest known range: Lower: 1.3% Upper: 13% (benzyl alcohol) | ||||
Vapour pressure: | Highest known value: 1.1 kPa (8.5 mm Hg) (at 20°C) (1-methoxy-2-propanol). Weighted average: 0.83 kPa (6.23 mm Hg) (at 20°C) | Highest known value: <1.6 kPa (<12 mm Hg) (at 20°C) (2-methylpropan-1-ol). Weighted average: 0.45 kPa (3.38 mm Hg) (at 20°C) | ||||
Vapour Density: | Highest known value: 3.7 (Air = 1) (xylene). Weighted average: 3.48 (Air = 1) | Highest known value: 5.04 (Air = 1) (3,6-diazaoctanethylenediamin). Weighted average: 3.43 (Air = 1) | ||||
Relative density: | 2.7 | 0.95 | ||||
Solubility(ies): | Insoluble in the following materials: cold water | Insoluble in the following materials: cold water | ||||
Partition coefficient: n-octanol/ water: | Not applicable | Not applicable | ||||
Auto-ignition temperature: | Lowest known value: 270°C (518°F) (1-methoxy-2-propanol). | Lowest known value: 337.78°C (640°F) (3,6-diazaoctanethylenediamin) | ||||
Decomposition temperature: | Stable under recommended storage and handling conditions | Stable under recommended storage and handling conditions | ||||
Viscosity: | Kinematic (40°C): >0.21 cm² /s - 60 - 100 s (ISO 6mm) | Kinematic (40°C): >0.21 cm² /s - > 100 s (ISO 6mm) | ||||
Explosive properties: | The product itself is not explosive, but the formation of an explosible mixture of vapour or dust with air is possible. | The product itself is not explosive, but the formation of an explosible mixture of vapour or dust with air is possible. | ||||
Oxidising properties: | Product does not present an oxidizing hazard | Product does not present an oxidizing hazard |
Health & Safety
- This is a solvent-borne paint and care should be taken to avoid inhalation of spray mist or vapor, as well as contact between the wet paint and exposed skin or eyes.
- For further information please see the safety data sheets in the attachments section above.
Data sheet
- Manufacturer
- PPG
- Water / Solvent Based
- Solvent
- For Use On
- Steel
- Application Method
- Spray, Airless Spray
- Sheen
- Flat
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Two-Pack
- Pack Size
- 8L
- Base Type
- Epoxy
- Mixing Ratio
- Base To Hardener 80:20 (4:1)
- Touch Dry (at 20°C)
- 2 hours
- Fully Cured (at 20°C)
- 7 days
- Coverage
- 11.0 m²/l for 60 μm (441 ft²/US gal for 2.4 mils)
- Recommended Thinner/Cleaner
- THINNER 91-92 - Cleaning: THINNER 90-53
- Max. Application Temperature
- 10°C (50°F)
- Min. Application Temperature
- 5°C (41°F)
- Density
- 2.4 kg/l (20.0 lb/US gal)
- Solids by Volume
- 66 ± 2%
- VOC
- Directive 1999/13/EC, SED: max. 120.0 g/kg - max. 286.0 g/l (approx. 2.4 lb/US gal)
- Shelf Life (from date of manufacture)
- Base: at least 24 months when stored cool and dry. Hardener: at least 24 months when stored cool and dry.
- Recommended Dry Film Thickness
- 60 - 150 μm (2.4 - 6.0 mils) depending on system
- UN Number
- UN1263
- Dry to Handle (at 10°C)
- 6 hours
- Dry to Handle (at 10°C)
- 3 hours
- Fully Cured (at 10°C)
- 20 days
- Touch Dry (at 10°C)
- 5 hours
- Pot Life
- 8 hours
- Base Type
- Epoxy
- Base Type
- Solvent-Based
- Suitable For Use On
- Zinc Silicate Primed Surfaces
- Suitable For Use On
- Steel
- Finish
- Flat
- Application Method
- Spray
- Usages
- High Solids
- Usages
- Atmospheric
- Usages
- Immersion
- Usages
- High Build
- Usages
- Anti-Corrosive
- Usages
- Zinc Rich /Cold Galvanising
- Product Usage Type
- Primer
- Product Range
- SigmaZinc
- Colour Family
- Red
- Colour Family
- Grey
- Colour Family
- Brown
- Dry to Recoat (@ 20-25°C)
- 6 hours
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IMPORTANT SHIPPING & DELIVERY INFORMATION
PPG SigmaZinc 102 HS is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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