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International Intergard 251HS | Anti-Corrosive Steel Primer

International Intergard 251HS

INT4917
INT4917

International Intergard 251HS is a two component, low VOC, high solids, fast curing epoxy primer and intermediate containing zinc phosphate anti-corrosive pigmentation.

  • Please note that all colours have a 10 -14 day lead time, on top of the stated delivery
  • Suitable for overcoating within 2 hours
  • Contains zinc phosphate anti-corrosive pigmentation
  • For use on a range of industrial facilities and infrastructure assets
  • Offers optimised anticorrosive protection in various atmospheric environments (in combination with approved topcoats)
  • Preferred for use with systems for chemical environments where zinc based materials can be subject to attack in both acidic and alkaline conditions
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Description

International Intergard 251HS, a two component, low VOC, high solids, fast curing epoxy primer and intermediate containing zinc phosphate anti-corrosive pigmentation.

For use on a range of industrial facilities and infrastructure assets where film build and fast through-put are priorities, Intergard 251HS is preferred for use with systems for chemical environments where zinc based materials can be subject to attack in both acidic and alkaline conditions.

This primer, in combination with approved topcoats, offers optimised anticorrosive protection in various atmospheric environments. Suitable for overcoating within 2 hours under common climatic conditions.

Please note that all colours have a 10 -14 day lead time, on top of the stated delivery.



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Features & Benefits


  • Epoxy primer and intermediate coat
  • Two-component
  • Low VOC
  • High solids
  • Fast curing
  • Suitable for overcoating within 2 hours
  • Contains zinc phosphate anti-corrosive pigmentation
  • For use on a range of industrial facilities and infrastructure assets
  • Offers optimised anticorrosive protection in various atmospheric environments (in combination with approved topcoats)
  • Preferred for use with systems for chemical environments where zinc-based materials can be subject to attack in both acidic and alkaline conditions
  • Not designed for continuous water immersion



Practical Information


Practical Information
Volume Solids 75% ± 2%
Typical Thickness 75-200 microns (3-8 mils) dry equivalent to 100-267 microns (4-10.7 mils) wet
Theoretical Coverage 10 m²/litre at 75 microns d.f.t and stated volume solids
401 sq.ft/US gallon at 3 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Airless Spray, Air Spray, Brush, Roller

 

Drying Times

Drying Time
      Overcoating Interval with recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum
5°C (41°F) 2 hours 5.5 hours 4 hours Extended1
15°C (59°F) 60 minutes 3.5 hours 3 hours Extended1
25°C (77°F) 30 minutes 2.25 hours 2 hours Extended1
40°C (104°F) 15 minutes 60 minutes 60 minutes Extended1

1 See International Protective Coatings Definitions and Abbreviations.

Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International Protective Coatings/Rawlins Technical Support 0113 2455450 (option 2) or send a message to [email protected] for further details.



Regulatory Data


Regulatory Data
Flash Point (Typical) Part A 31°C (88°F); Part B 30°C (86°F); Mixed 31°C (88°F)
Product Weight 1.59 kg/l (13.3 lb/gal)  
VOC 2.02 lb/gal (243 g/lt) EPA Method 24
157 g/kg EU Solvent Emissions Directive (Council Directive 2010/75/EU)

See Product Characteristics section for further details.



Surface Preparation


All steel surfaces to be coated should be clean, dry and free from contamination. Prior to paint application, all surfaces should be assessed and treated in accordance with ISO 8504-2000. Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Steel

Abrasive blast clean to a minimum of Sa2½ (ISO 8501-1:2007) or SSPC-SP6. If oxidation has occurred between blasting and application of Intergard 251HS the surface should be re-blasted to the specified visual standard. Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the appropriate manner.

A surface profile of 40-75 microns (1.5-3.0 mils) is recommended.

Shop Primed Steelwork

Weld seams and damaged areas should be abrasive blast cleaned to a minimum Sa2½ standard (ISO 8501-1:2007) or SSPC SP6. Where this is not practical, preparation to SSPC SP11 is acceptable.



Application


Mixing

Material is supplied in two containers as a unit. Always mix a complete unit in the proportions supplied. Once the unit has been mixed it must be used within the working pot life specified.

  1. Agitate Base (Part A) with a power agitator
  2. Combine entire contents of Curing Agent (Part B) with Base (Part A) and mix thoroughly with power agitator

Mix Ratio

  • 3 part(s) : 1 part(s) by volume

 

Pot Life

Working Pot Life 5°C (41°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
90 minutes 60 minutes 60 minutes 30 minutes

 

Applicators

Airless Spray Recommended Tip Range 0.43-0.53 mm (17-21 thou) Total output fluid pressure at spray tip not less than 155 kg/cm² (2204 p.s.i.)
Air Spray (Pressure Pot) Suitable Gun DeVilbiss MBC or JGA
Air Cap 704 or 765
Fluid Tip E
Brush/Roller Suitable Recommended for small areas and repairs, multiple coats will be necessary to achieve the required dry film thickness.

 

Cleaning/Thinning

Thinner International GTA220 Do not thin more than allowed by local environmental legislation
Cleaner International GTA822

 

Work Stoppages

Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush all equipment with International GTA822. Once units of paint have been mixed they should not be resealed and it is advised that after prolonged stoppages work recommences with freshly mixed units.

Clean Up

Clean all equipment immediately after use with International GTA822. It is good working practice to periodically clean equipment during the course of the working day. Frequency of cleaning will depend upon amount used, temperature and elapsed time, including any delays.

All surplus materials and empty containers should be disposed of in accordance with appropriate regional regulations/legislation.



Product Characteristics


Intergard 251HS is preferred for use with systems for chemical environments where zinc based materials can be subject to attack in both acidic and alkaline conditions

Apply in good climatic conditions. The temperature of the surface to be coated must be at least 3°C (5°F) above the dew point.

Over-application of Intergard 251HS will extend both the minimum overcoating periods and handling times.

When applying Intergard 251HS by brush or roller, it may be necessary to apply multiple coats to achieve the required film build.

In common with all epoxies, Intergard 251HS will chalk and discolour on exterior exposure. Where a durable cosmetic finish with good gloss and colour retention is required overcoat with recommended topcoats.

Intergard 251HS is not designed for continuous water immersion.

An alternative curing agent to improve application properties in tropical climates is also available - please contact our technical support team for more details on 0113 2455450 (option 2) or send a message to [email protected].

The following drying times and overcoating intervals apply when the tropical climate curing agent is used;

Drying Time
      Overcoating Interval with recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum
5°C (41°F) 5 hours 16 hours 16 hours Extended1
15°C (59°F) 4 hours 6 hours 6 hours Extended1
25°C (77°F) 90 minutes 4 hours 4 hours Extended1
40°C (104°F) 45 minutes 2 hours 2 hours Extended1

1 See International Protective Coatings Definitions and Abbreviations.

 

Pot Life

5ºC (41ºF) 15ºC (59ºF) 25ºC (77ºF) 40ºC (104ºF)
2 hours 2 hours 90 minutes 60 minutes

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to variation depending on factors such as differences in colour and normal manufacturing tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure conditions, will also affect VOC values determined using EPA Method 24.



Systems Compatibility


Intergard 251HS is normally applied directly to steel, however, it can be applied over the following primers:

 

Recommended topcoats are:

For other suitable topcoats, consult International Protective Coatings or Rawlins Technical Support.



Product Details
4917-793365

Data sheet

Manufacturer
International
For Use By
Professional Use
Interior / Exterior Use
Exterior Use
Water / Solvent Based
Solvent
For Use On
Steel
Application Method
Airless Spray, Air Spray, Brush, Roller
Sheen
Matt
Colour
Standard / Ready Mixed
Single, Two or Three Pack
Two-Pack
Pack Size
20L
Mixing Ratio
3 part(s) : 1 part(s) by volume
Coverage
10 m²/litre at 75 microns d.f.t and stated volume solids
Min. Application Temperature
3°C (5°F) above the dew point
Solids by Volume
75% ± 2%
Touch Dry
30 minutes at 25°C (77°F)
Recommended Dry Film Thickness
75-200 microns (3-8 mils)
Recommended Wet Film Thickness
100-267 microns (4-10.7 mils)
UN Number
UN1263
Pot Life
60 minutes at 25°C (77°F)
Dry to Recoat
2 hours at 25°C (77°F)
Hard Dry
2.25 hours at 25°C (77°F)
Base Type
Solvent-Based
Base Type
Epoxy
Suitable For Use On
Steel
Finish
Matt
Application Method
Brush
Application Method
Roller
Application Method
Spray
Usages
High Solids
Usages
Low VOC
Usages
Quick Drying
Usages
Atmospheric
Usages
Zinc Phosphate
Usages
Intermediate
Product Usage Type
Primer
Product Range
Intergard
Colour Family
Red
Colour Family
Magnolia
Colour Family
Cream
Colour Family
Beige
Colour Family
Grey
Dry to Recoat (@ 20-25°C)
2 hours
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

International Intergard 251HS is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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