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Pyroplex Pipe Wraps | Fire Protection For Plastic Pipes

Pyroplex Pipe Wraps

NOR4978
NOR4978

Specifically designed to reinstate the fire performance of compartment walls or floors penetrated with plastic flammable pipes used in soil, waste and drainage applications.

  • Achieved a fire rating of either 2 hour or 4 hour
  • Easy to place around pipe and slide into position
  • Intumescent material is totally unaffected by water, is robust, ‘non-flaking’ and difficult to tear
  • Colour coded: Red sleeve 200 series and Silver sleeve 400 series
  • Pyroplex 200 series wraps installed centrally within the supporting construction (wall) to achieve EI 120
  • No migratory plasticisers which could result in degradation and softening of pipe materials
  • Pre-measured wraps for speed of installation, minimising waste and disposal
  • Note: some sizes are currently only available on a 2-3 week delivery service - please see below for more information
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£5.68(incl. VAT)
£4.73(ex. VAT)
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Description
Ref Item Availability
PPW55-2H PYROPLEX 2 hour pipe wrap 55mm In Stock
PPW82-2H PYROPLEX 2 hour pipe wrap 82mm In Stock
PPW110-2H PYROPLEX 2 hour pipe wrap 110mm In Stock
PPW160-2H PYROPLEX 2 hour pipe wrap 160mm In Stock
PPW55-4H PYROPLEX 4 hour pipe wrap 55mm In Stock
PPW82-4H PYROPLEX 4 hour pipe wrap 82mm In Stock
PPW110-4H PYROPLEX 4 hour pipe wrap 110mm In Stock
PPW125-4H PYROPLEX 4 hour pipe wrap 125mm 2-3 weeks
PPW160-4H PYROPLEX 4 hour pipe wrap 160mm In Stock

Pyroplex CE Marked Pipe Wraps have been specifically designed to reinstate the fire performance of compartment walls or floors penetrated with plastic flammable pipes used in soil, waste and drainage applications. The active element contained is specifically formulated to close and seal the aperture during the decomposition stage of the flammable service, creating a highly effective fire resistant barrier to minimise the propagation and permeation of hot gases into the adjacent compartment.

Pyroplex CE Marked Pipe Wraps have been tested in accordance with EN 1366-3 Penetration Seals, with a fire classification in accordance with EN 13501-2. Pyroplex CE Marked Pipe Wraps are assessed against EEC directive 305/2011 Article 29, ETA 12/0351. National UK certification in accordance with Certifire TS03 under certificated number CF 635.

Pyroplex CE Marked Pipe Wraps have been specifically designed to prevent the passage of fire and hot gases through:

  • Concrete and masonry walls
  • Concrete floor constructions
  • Soil, waste and drainage ‘above ground’ applications



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Features & Benefits


  • Pyroplex CE Marked Pipe Wraps have achieved a fire rating of either 2 hour or 4 hour
  • Easy to place around pipe and slide into position
  • Intumescent material is totally unaffected by water, is robust, ‘non-flaking’ and difficult to tear
  • Colour coded: Red sleeve 200 series and Silver sleeve 400 series
  • Pyroplex 200 series wraps installed centrally within the supporting construction (wall) to achieve EI 120
  • No migratory plasticisers which could result in degradation and softening of pipe materials
  • Pre-measured wraps for speed of installation, minimising waste and disposal



Ordering References


Product Code Recommended Pipe Diameter (mm) (min - maximum)
PPW55-2 53 - 58
PPW82-2 80 - 84
PPW110-2 108 - 113
PPW160-2 158 - 162

 

Product Code Size
PPW55-4H PYROPLEX 4 hour pipe wrap 55mm
PPW82-4H PYROPLEX 4 hour pipe wrap 82mm
PPW110-4H PYROPLEX 4 hour pipe wrap 110mm
PPW125-4H PYROPLEX 4 hour pipe wrap 125mm
PPW160-4H PYROPLEX 4 hour pipe wrap 160mm

Other sizes available on request - contact our technical team with your requirements on 0113 2455450 (option 2) or send a message to [email protected].



Product Range - 200 Series Pipe Wraps


Note: Diameter hole in wall or floor for guidance only.

Pyroplex 200 series wraps are now available in an extended range of sizes, suitable for a wide range of pipe diameters, pipe materials and can be used for a range of pipe thicknesses. To fit, simply wrap the pipe wrap around the service, secure using adhesive tab and slide the product into the cavity to the required depth. The annular gap between the pipe and the supporting construction can be reinstated as required.

Part no. Pipe material Pipe wall thickness (mm) Hole Ø (mm) Orientation Fire classification WF174256/C
PPW55-2H PVC-u 3.2 70 Wall EI 120 - u/c
PVC-u 3.2   Floor
PPW82-2H PVC-u 3.2 98 Wall EI 120 - u/c
PVC-u 3.2   Floor
PPW110-2H PVC-u 3.2 130 Wall EI 120 - u/c
PVC-u 3.2   Floor
PPW160-2H PVC-u 3.2 190 Wall EI 120 - u/c
PVC-u 3.2   Floor

 

Table 1 – Floor penetrations tested to EN 1366-3 – Refer to WF Report No: 384250

PVC –U pipes according to EN 1329-1, EN 1453-1 or EN 1452-1 are valid for pipes made from PVC-U according to EN 1329-1, EN 1453-1 and EN 1452-1, including pipes made from PVC-C according to EN 1566-1

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
48.30mm - 50mm (nominal OD) 3.70 - 5.10 U/C - Floor EI 120
160mm 6.20 - 9.50 U/C - Floor EI 120

 

Table 2 – Floor penetrations tested to EN 1366-3 – Refer to WF Report No: 384250

PE-HD pipes according to EN 1519-1 or EN 1266-1 are valid for pipes made from PE according to EN 12201, EN 1519-1 and EN 12666-1.

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
50mm (nominal OD) 3.00 - 4.60 U/C - Floor EI 120
160mm 4.90 - 9.50 U/C - Floor EI 120

 

Table 3 – Floor penetrations tested to EN 1366-3 – Refer to WF Report No: 384250

PP pipes

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
50mm 2.00 - 4.60 U/C - Floor EI 120
160mm 4.90 - 9.10 U/C - Floor EI 120

 

Table 4 – Floor penetrations tested to EN 1366-3 – Refer to WF Report No: 384250

PP pipes according to DIN4102-B2

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
50mm 2 U/C - Floor EI 120
58mm 4 U/C - Floor EI 120
160mm 5.3 U/C - Floor EI 90
160mm 4.3 U/C - Floor EI 120

 

Table 5 – Floor penetrations tested to EN 1366-3 – Refer to WF Report No: 394147

PVC-U pipes according to EN 1329-1, EN 1453-1 or EN 1452-1 are valid for pipes made from PVC-U according to EN 1329-1, EN 1453-1 and EN 1452-1, including pipes made from PVC-C according to EN 1566-1

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
90mm 3.20 - 5.40 U/C - Floor EI 120

 

Table 6 – Floor penetrations tested to EN 1366-3 – Refer to WF Report No: 394147

PE-HD according to EN 1519-1 or EN 12666-1 are valid for pipes made from PE according to EN 12201, EN 1519-1 and EN 12666-1

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
90mm 2.80 - 8.20 U/C - Floor EI 120

 

Table 7 – Floor penetrations tested to EN 1366-3 – Refer to WF Report No: 394147

PP pipes according to B5174-1

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
90mm 2.80 - 8.20 U/C - Floor EI 120

 

Table 8 – Wall penetrations tested to EN 1366-3 – Refer to WF Report No: 384251

PVC-U pipes according to EN 1329-1, EN 1453-1 or EN 1452-1 are valid for pipes made from PVC-U according to EN 1329-1, EN 1453-1 and EN 1452-1, including pipes made from PVC-C according to EN 1566-1

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
48.3mm-50mm (nominal OD) 3.70 - 5.10 U/C - Wall EI 120
160mm 6.20 - 9.50 U/C - Wall EI 120

 

Table 9 – Wall penetrations tested to EN 1366-3 – Refer to WF Report No: 384251

PE-HD according to EN 1519-1 or EN 12666-1 are valid for pipes made from PE according to EN 12201, EN 1519-1 and EN12666-1

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
50mm 3.00 - 4.60 U/C - Wall EI 120
160mm 4.90 - 9.5 U/C - Wall EI 120

 

Table 10 – Wall penetrations tested to EN 1366-3 – Refer to WF Report No: 384251 PP pipes

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
50mm 2.00 - 4.60 U/C - Wall EI 120
160mm 4.90 - 9.10 U/C - Wall EI 120

 

Table 11 – Wall penetrations tested to EN 1366-3 – Refer to WF Report No: 384251

PP pipes according to DIN4102-B2

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
50mm 2 U/C - Wall EI 120
50mm 4   EI 120
160mm 4.3 U/C - Wall EI 120
160mm 5.3 U/C - Wall EI 120
EI 60

 

Table 12 – Wall penetrations tested to EN 1366-3 – Refer to WF Report No: 394147

PVC-U pipes according to EN 1329-1, EN 1453-1 or EN 1452-1 are valid for pipes made from PVC-U according to EN 1329-1, EN 1453-1 and EN 1452-1, including pipes made from PVC-C according to EN 1566-1

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
90mm 4.00 - 5.40 U/C - Wall EI 120

 

Table 13 – Wall penetrations tested to EN 1366-3 – Refer to WF Report No: 384251

PE-HD according to EN 1519-1 or EN 12666-1 are valid for pipes made from PE according to EN 12201, EN 1519-1 and EN 12666-1

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
90mm 2.80 - 8.20 U/C - Wall EI 120

 

Table 14 – Wall penetrations tested to EN 1366-3 – Refer to WF Report No: 384251

PP pipes according to B5174-1

Pipe diameter Pipe wall thickness (mm) Orientation - end condition Classification
90mm 2.80 - 8.20 U/C - Wall EI 120



Product Range - 400 Series Pipe Wraps


Part no. Pipe material Pipe wall thickness (mm) Hole Ø (mm) Orientation Fire classification WF174256/C
PPW55-2H PVC-u 3.2 70 Wall EI 240 - u/c
PVC-u 3.2 Floor EI 120 - u/c
PPW82-2H PVC-u 3.2 98 Wall EI 240 - u/c
PVC-u 3.2 Floor EI 240 - u/c
PPW110-2H PVC-u 3.2 130 Wall EI 120 - u/c
PVC-u 3.2 Floor EI 120 - u/c
PPW125-4 PVC-u 3.2 155 Wall EI 120 - u/c
PVC-u 3.2 Floor EI 180 - u/c
PPW160-2H PVC-u 3.2 190 Wall EI 120 - u/c
PVC-u 3.2 Floor EI 180 - u/c



Installation Instructions


  1. The wall or floor must be of solid construction. The recess hole must be the correct size. See table in previous section.
  2. Fix wrap around the pipe using adhesive tab and slide along pipe into wall/floor cavity to a depth of 5mm min./10mm max.
  3. After insertion, the cavity around the pipe can be made good with filler. The surface can then be decorated.



Quality Approval


Pyroplex Limited have a Quality Management System that meets the requirements of ISO 9001 and an Environmental Management System that meets the requirements of ISO 14001, both are independently verified by BSI Quality Assurance under Certificate Numbers FM 10371 and EMS 637894.

Copies of these certificates are available on our website to download in the "Data Sheets" tab further above.



Technical Data


Product Testing

Pyroplex Limited have carried out numerous independent fire resistance tests to confirm the suitability of the product and to demonstrate product compliance by utilising BS EN 1366-3. EN classification reports to BS EN 13501-2 is available for download from our "data Sheets" tab further above.

Pyroplex 200 series wraps refer to EN Classification reports WF174256/C Issue 2 and 387452 Issue 1. Pyroplex 400 series wraps refer to EN Classification reports WF174256/D Issue 1.

 

Structural Constructions

Pyroplex CE Marked Pipe Wraps can be used in walls and floors, with a solid construction of a density not less than 650kg/m3. Pyroplex CE Marked Pipe Wraps must not be used in stud wall partitioning systems.

The wall or floor shall not be less than 100mm in overall thickness. It is recommended that the overall distance between the wrap and the hole does not exceed 5mm. Failure to observe this may result in underperformance in a fire situation.

 

Specification of Wraps

The Pipe Wrap consists of a polyethylene sleeve which contains a single or multiple layers of intumescent material. For pipe diameters of 125mm-160mm (4 hour wraps only) the intumescent is contained within a glass-fibre woven sock. The sleeve is provided with a self-adhesive tag to aid installation.

 

IMPORTANT FIRE PRODUCTS NOTICE: The information displayed on this website should be used as a guide ONLY and our Technical Department should be contacted to obtain a tailored specification and any advice necessary before you place an order for fire protection products. Fire protection products are non-returnable except in accordance with Condition 8 of the Terms and Conditions and should be applied only by an individual with the necessary expertise and experience. We will not be held liable for any resulting damage to property, human life or monetary costs incurred due to the incorrect specification you have prepared or use of fire protection products caused by your negligence, including your failure to have contacted us to obtain the relevant advice/specification.

Product Details
4978-802816

Data sheet

Key Features
Fire resistance up to 4 hour
Product Usage Type
Fire Wraps
Product Range
Pyroplex
Fire Rating
120 Minutes
Fire Rating
240 Minutes
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

Pyroplex Pipe Wraps is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT