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Fosroc Renderoc DS | Polymer Modified Dry Spray Repair Mortar

Fosroc Renderoc DS

2187000
FOS8004

Fosroc Renderoc DS is a polymer modified, fibre reinforced, low rebound, dry spray repair mortar designed for concrete repairs to buildings, bridges, tunnels and marine structures such as culverts.

  • Suitable for both isolated and large area repairs to beams, columns and panels, and can be used as wide scale overlay system to increase cover to the reinforcement
  • Complies with class R4 according to BS EN 1504-3 repair principals 3.3 and 4.4

Also available in a rapid setting version - see Renderoc DSR

Size
£20.83(incl. VAT)
£17.36(ex. VAT)
Quantity
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Description

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Features & Benefits


  • Supplied as aready to use blend of dry powders which is formulated for application using the dry spray process
  • Based on Portland cements, graded aggregates, silica fume, chemical additives and polymer modifiers, providing a spray mortar with low rebound and good handling characteristics
  • Low water requirement ensures good strength gain and long term durability
  • Low rebound
  • Can be applied at 3°C and above
  • High resistance to carbon dioxide
  • Excellent bond to concrete
  • Available in 25KG bags
  • Builds of up to 150 mm vertically and 90 mm overhead can be achieved in a single application. Greater thicknesses can be achieved by multiple applications



Application Notes


  • Extra protection to the reinforcing steel can be achieved by application of one full coat of Nitoprime Zincrich Plus prior to application
  • Should be applied by trained applicator. The product should be emptied from the bags directly into the hopper of the dry spray process machine
  • Wooden, steel or plastic floats, or damp sponges may be used to achieve the desired surface texture
  • Should not be applied at an air / substrate temperature of 3°C and falling. At a static 3°C, or 3°C and rising, application may proceed
  • At ambient temperatures above 35°C, the material should be stored in the shade
  • In common with all cementitious materials, Renderoc DS must be cured immediately after finishing in accordance with good concrete practice, i.e. using Concure WB, Fosroc Cure B, wet hessian or polythene. In cold conditions, the finished repair must be protected from freezing
  • If the finished surface is to be overcoated then Nitobond AR should be used in lieu of Concure WB and Cure B
  • Renderoc DS should be removed from tools, equipment and mixers with clean water immediately after use. Cured material can only be removed mechanically
  • Approx. 12.5 litres / 25 kg bag (approx. 80 bags/m³)

Note: The actual yield per bag will depend on the water addition during application. The coverage figures are theoretical — due to wastage factors and the variety and nature of possible substrates, practical coverage figures will be reduced.



Limitations


  • Should not be used when the temperature is 3°C and falling
  • Should not be exposed to moving water during application
  • Exposure to heavy rainfall prior to the final set may result in surface scour
  • Non-flammable



Product Details
8004-912759

Data sheet

Manufacturer
Fosroc
For Use By
Professional Use
For Use On
Concrete
Application Method
Spray
Single, Two or Three Pack
Single
Pack Size
25KG
Minimum Applied Thickness
10mm
Maximum Applied Thickness
Overhead: Up to 90mm
Vertical: Up to 150mm
Coverage
Approx. 12.5 litres / 25 kg bag (approx. 80 bags/m³)
Recommended Thinner/Cleaner
Water
Compressive Strength (at 20°C)
@ 1 Day 20 MPa
@ 7 Days 45 MPa
@ 28 days 60 MPa
Max. Application Temperature
35°C
Min. Application Temperature
3°C
Shelf Life (from date of manufacture)
12 months
Resistance to chemicals
The low permeability of Renderoc DS retards chemical attack in aggressive environments. The cured mortar restricts permeation of acid gases, waterborne chloride ions and oxygen.
Drying time
Initial set: 3.5 hours
Final set: 5.0 hours
Suitable For Use On
Concrete
Application Method
Spray
Manufacturer
Fosroc
Usages
Cementitious Repair Systems
Product Usage Type
Mortar
Product Range
Renderoc
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

Fosroc Renderoc DS is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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