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Fosroc Renderoc HB30 | Lightweight Concrete Reinstatement Mortar

Fosroc Renderoc HB30

2200100
FOS8009

Fosroc Renderoc HB30 is a high performance, fibre reinforced, lightweight concrete reinstatement mortar. Its lightweight nature and high build characteristics makes it ideal for vertical and overhead repair work, and suitable for repair methods 3.1, 3.3, 4.4, 7.1, 7.2 defined by BS EN 1504-3.

Ideal for the reinstatement of concrete where low permeability characteristics are required but where high compressive strength is not the most important consideration.

Where higher compressive strengths are required, Renderoc HB45 should be used.

Size
£118.43(incl. VAT)
£98.69(ex. VAT)
Quantity
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Description

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Features & Benefits


  • Supplied as a ready to use blend of dry powders requiring only the site addition of clean water to produce a highly consistent, lightweight repair mortar
  • Based on Portland cements, graded aggregates and chemical additives which provide a mortar with good handling characteristics while minimising water demand
  • Maximum compatibility with concrete of compressive strength 20 - 35 N/mm²
  • Lightweight formulation enables extra high-build — fewer cold joints
  • Frequently obviates the need for formwork
  • Polymer-modification provides extremely low permeability to water, carbon dioxide and chlorides
  • Exceptional system of shrinkage compensation provides long-term dimensional stability
  • One component, pre-bagged to overcome site-batched variations
  • Contains no chloride admixtures

Uses

  • Specifically engineered for vertical and overhead repair work
  • Can be applied in sections up to 85mm thickness in vertical locations and up to 75 mm thickness in overhead locations in a single application and without the use of formwork
  • Thicker sections can be achieved by the use of formwork or can be built up in layers
  • Deep pockets can sometimes be filled in a single application dependent on the configuration of the pocket and the volume of exposed reinforcing steel
  • Can be quickly and efficiently applied by the wet spray technique



Application Notes


  • Reinforcing steel can be primed with one full coat of Nitoprime Zincrich Plus prior to application
  • Concrete can be primed by scrubbing Renderoc Primer slurry into the surface
  • In exceptional circumstances, e.g. where a substrate/repair barrier is required or where the substrate is wet or likely to remain permanently damp, Nitobond EP bonding aid should be used
  • A forced-action mixer is essential. Mixing in a suitably sized drum using an approved Renderoc Mixing Paddle (MR4) with a slow speed (400/500 rpm) heavy-duty drill is acceptable for the occasional one-bag mix
  • Apply by gloved hand or trowel
  • Additional build-up can be achieved by application of multiple layers. The surface of the intermediate layers should be comb scratchkeyed and cured with Nitobond AR
  • Renderoc HB30 can be quickly and efficiently applied by the wet spray technique. In circumstances where large areas of repair are required, the rapid placement and higher build attainable by this method offer economic advantages over hand-trowelling. The resultant repair also offers a generally more dense compound with enhanced mortar/substrate bond characteristics
  • In cold conditions down to 3°C, the use of warm mixing water (up to 30°C) is advisable to accelerate strength development. At ambient temperatures above 35°C, the material should be stored in the shade and cool water used for mixing
  • The use of Nitobond AR, sprayed on to the surface of the finished mortar in a continuous film, is recommended. A low pressure atomising sprayer is essential for applying the Nitobond AR
  • Large areas should be cured as trowelling progresses (0.5m² at a time) without waiting for completion of the entire area
  • The Dekguard range of protective, anti-carbonation coatings products may be applied over the repair area without prior removal of the Nitobond AR curing membrane. Other curing membranes must be removed prior to the application of Dekguard products
  • Should be removed from tools, equipment and mixers with clean water immediately after use. Cured material can only be removed mechanically
  • Yield: Approx. 15.0 litres /22kg bag (approx. 1.5m² at 10 mm thickness)
  • The material should not be applied at less than 10 mm thickness

Note: the actual yield per bag will depend on the consistency used. The yield will be reduced if the material is applied by a spray technique.



Limitations


  • Should not be used when the temperature is below 3°C and falling
  • Free-fall mixers must not be used. Mixing of part bags should never be attempted
  • Due to the lightweight nature of Renderoc HB30, the product should not be used in areas subjected to traffic (in these circumstances, Renderoc S should be considered)
  • Should not be exposed to moving water during application
  • Exposure to heavy rainfall prior to the final set may result in surface scour
  • Renderoc HB30 is non-flammable
  • As with other ‘one pack’ repair mortars, Renderoc HB30 may exhibit satisfactory handling characteristics even though inadequately mixed. This will result in a significantly lower level of performance or possible failure. It is therefore essential that mixing instructions are strictly adhered to with particular emphasis on the quantity of water used and the time of the mixing operation



Product Details
8009-912775

Data sheet

Manufacturer
Fosroc
For Use By
Professional Use
For Use On
Concrete
Application Method
Gloved hand, trowel, spray
Single, Two or Three Pack
Single
Pack Size
25KG
Minimum Applied Thickness
10mm
Maximum Applied Thickness
75mm (Overhead)
85mm (Vertical)
Coverage
Approx. 15.0 litres /22kg bag (approx. 1.5m² at 10 mm thickness)
Recommended Thinner/Cleaner
Water
Flexural Strength (at 20°C)
5.2 MPa@ 28 days
Shelf Life (from date of manufacture)
12 months
Resistance to chemicals
The low permeability of Renderoc HB30 severely retards chemical attack in aggressive environments. The cured mortar is impermeable to acid gases, waterborne chloride ions and oxygen.
Drying time
Initial set: 3 hours
Final set: 5 1/2 hours
Compressive Strength
@ 1 Day 10 MPa
@ 28 Days 30 MPa
Suitable For Use On
Concrete
Application Method
Spray
Application Method
Trowel
Application Method
Hand
Manufacturer
Fosroc
Usages
Cementitious Repair Systems
Product Usage Type
Mortar
Product Range
Renderoc
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

Fosroc Renderoc HB30 is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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