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202 Vertical Surface Repair Mortar is a solvent-free fast setting epoxy repair mortar for vertical and overhead repairs. It provides a strong, durable, weatherproof repair for concrete, brickwork, stonework and steel substrates.
- Excellent adhesion to substrate
- Very good abrasion and impact resistance
- High build application in vertical and overhead locations
- May be applied to damp substrates
- Chemically resistant
- Images are for illustrative purposes only and may differ from the actual product
- This product is for Professional Use Only
Description
202 Vertical Surface Repair Mortar is a solvent free epoxy resin system, together with specially graded lightweight fillers. The mixed mortar has excellent application characteristics, allowing overhead and vertical repairs to be easily accomplished.
202 Vertical Surface Repair Mortar is supplied as a three pack material, pre-weighed to allow easy onsite mixing and use. Surfaces must be primed with 405 Tack Primer prior to the application of 202 Vertical Surface Repair Mortar to ensure good adhesion and durability.
Provides a strong, durable, weatherproof repair for concrete, brickwork, stonework and steel substrates.
This product is for Professional Use Only.
Quick Links - Click To Jump To Section:
- Features & Benefits
- Typical Properties
- Coverage
- Surface Preparation
- Application
- Cleaning
- Curing
- Limitations
- Storage & Shelf Life
- Health & Safety
Features & Benefits
- Solvent-free
- Excellent application characteristics
- Three-pack product
- Pre-weighed to allow easy onsite mixing and use
- Provides a strong, durable, weatherproof repair for concrete, brickwork, stonework and steel substrates
- Very good abrasion and impact resistance
- May be applied to damp substrates
- Impermeable and waterproof
- Good mechanical properties
- Excellent adhesion to substrate
- Suitable for cosmetic refurbishment of old stone and brickwork
- For repairs to spalled or damaged concrete structures particularly for vertical and overhead applications
Typical Properties
| Technical Data | |
|---|---|
| 202 Vertical Surface Repair Mortar | |
| Density: | 1175kg/m³ |
| Pot Life: | 50 minutes @ 20°C |
| Compressive Strength: | 45 MPa |
| Tensile Strength: | 8 MPa |
| Chemical Resistance | |
|---|---|
| Chemical | Resistance |
| 25% Hydrochloric Acid | Excellent |
| 20% Sulphuric Acid | Excellent |
| 10% Citric Acid | Excellent |
| 40% Sodium Hydroxide | Excellent |
| Diesel and Petrol | Excellent |
| 10% Lactic Acid | Very Good |
| 20% Phosphoric Acid | Very Good |
| Common Industrial Chemicals | Good |
Coverage
- A 5kg pack yields 4.25 litres of mortar, sufficient for 0.42m² @ 10mm thick (10kg pack pro rata)
Surface Preparation
- The substrate shall be sound, clean and free from laitance, dust, oil, grease and other contaminants
- Smooth substrates should be roughened by mechanical means to form a ‘key’ in order to optimise adhesion
- Scabbling, grit blasting, high pressure water jetting or needle gunning are satisfactory forms of preparation
- Any corroded re-enforcing steel shall be abraded or grit blasted to remove all scale, rust, etc
- If application of the 202 Vertical Surface Repair Mortar is to be delayed, then a coat of 404 Epoxy Metal Primer should be applied as an anti-corrosive holding primer for prepared steelwork
Please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected] for specific advice.
Priming:
- Mix and apply a coat of 405 Tack Primer in accordance with the product data sheet instructions
Mixing:
- Pour the contents of the curing agent container into the base container and mix thoroughly by spatula or low speed drill/stirrer
- The mixed resins shall be poured into a forced action mixing vessel, (Creteangle bucket or similar), and the filler added steadily whilst the mixer is in motion
- Mix for 2-3 minutes until a uniform material is achieved
Mixing Ratio:
- By Volume = 2.1 Base : 1 Curing Agent
- By Weight = 100 Base : 42 Curing Agent
Application
- Whilst the 405 Tack Primer remains in a ‘tacky’ condition, i.e. within 90 minutes of application, apply the 202 Vertical Surface Repair Mortar by wood float, ensuring good compaction
- Close and finish with a steel float
- Where a roughened profile is required, finish with a plastic float
- 202 Vertical Surface Repair Mortar may also be placed by gloved hand for comparatively inaccessible applications
- Chequer board application is recommended for larger areas of rendering
- Application thickness of up to 50mm per layer may be achieved
- If additional layers are required, scratch finish the first layer and then re-prime the following day prior to subsequent applications
Cleaning
- Clean equipment with 109 Tool Cleaner prior to curing of the mortar
Curing
- 202 Vertical Surface Repair Mortar will have cured sufficiently after 24 hours @ 20°C to be put back into most kinds of service
- 7 days cure @ 20°C will be required to ensure optimum mechanical properties and full chemical resistance
Limitations
- Do not apply to wet or uncured concrete surfaces
- Do not apply at temperatures of 3°C or less
Storage & Shelf Life
- Store in dry conditions at temperatures between 10°C and 25°C
- Avoid low temperature storage prior to use of the material
- Do not expose to freezing conditions
- 202 Vertical Surface Repair Mortar has a minimum shelf life of 12 months when stored in original, unopened containers in accordance with manufacturer’s instructions
Health & Safety
- Wear gloves and goggles
- Wash off splashes immediately with soap and water
- Any eye contamination must be rapidly irrigated with copious amounts of water, and immediate medical attention sought
- Refer to Material Safety Data Sheet for further information
- 202 Vertical Surface Repair Mortar shall be applied strictly in accordance with the manufacturer’s instructions
For specific advice regarding any aspect of this product, please consult our Technical Department on 0113 2455450 (option 2) or send a message to [email protected]
Product Details
916-33361
Data sheet
- Manufacturer
- Rawlins Paints
- For Use By
- Professional Use
- Interior / Exterior Use
- Interior & Exterior
- For Use On
- Concrete, Brickwork, Stone, Steel
- Application Method
- Float
- Colour
- Standard / Ready Mixed
- Single, Two or Three Pack
- Three-Pack
- Pack Size
- 5KG, 10KG
- Coverage
- 0.8m² per 10KG @ 10mm Thick
- Touch Dry
- 24 Hours
- UN Number (Activator)
- UN2735
- UN Number (Base)
- UN3082
- Base Type
- Solvent-Free
- Suitable For Use On
- Concrete
- Suitable For Use On
- Brick
- Suitable For Use On
- Stone
- Suitable For Use On
- Steel
- Suitable For Use On
- Vertical Walls
- Application Method
- Float
- Product Usage Type
- Mortar
- Product Category
- Paints
- Colour Family
- Grey
Questions
Question about the product
Rob
on
2022-05-28 14:52:38
| Question:
Can this be mixed by hand/manually? |
Answer from Rawlins’ Technical Team:
This should be mixed thoroughly by spatula or low speed drill/stirrer. | |
|
Rob
on
2022-05-28 14:51:45
| Question:
what is the minimum depth for this to set at full hardness, please? |
Answer from Rawlins’ Technical Team:
Generally 5mm will be sufficient to achieve full compressive strength. | |
|
Robert
on
2018-12-10 10:27:28
| Question:
Do you do next day delivery |
Answer from Rawlins’ Technical Team:
Yes we offer the following delivery terms;
| |
|
Georgina Curtis
on
2016-07-22 13:05:35
| Question:
Does this need to be built up in layers?
|
Answer from Rawlins’ Technical Team:
202 Vertical Surface Repair Mortar can be applied to a thickness of up to 50mm per layer. If additional layers are required, scratch finish the first layer and then re-prime the following day with 405 Tack Primer prior to subsequent applications. | |
IMPORTANT SHIPPING & DELIVERY INFORMATION
202 Vertical Surface Repair Mortar is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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