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Watco Concrex Acid Strength is a high strength epoxy resin mortar with outstanding chemical resistance for heavy duty repairs to masonry and concrete floors. It has been developed to give outstanding chemical resistance, against even 95% sulphuric acid. It offers all the strength, ease of use and durability of Concrex, but is ideal for areas where strong chemicals are used or stored.
- Virtually indestructible and non-dusting
- Repairs can be feather edged
- Ready for traffic in six hours
Quick Links - Click To Jump To Section:
- Features & Benefits
- Surface Preparation
- Mixing
- Application
- Test Results
- Standard Compliance
- Limitations
Features & Benefits
- Areas of use include:
- Warehouse
- Areas where strong chemicals are used or stored
- Floors, ramps and steps
- Concrete, metal, brick, masonry
- Interior and exterior
- Resists 95% sulphuric acid
- Virtually indestructible and non-dusting
- Repairs can be feather edged
- Ready for traffic in six hours
- Easy to apply
- Resin rich blend of specially selected finely graded aggregate and epoxy resin
Surface Preparation
Surfaces should be clean, dry and free of all loose material. Wire brushing or sweeping is generally sufficient. Watco Bio-D degreaser can be used to remove grease and oil.
A primer is not usually required if patch or crack repairing. Watco Tack Coat adhesive primer is recommended when applying Concrex Acid Strength as a thin section screed or when applying to smooth, non-porous or metal surfaces, or if the surface is damp.
Mixing
Each pack of Concrex Acid Strength contains aggregate pre-blended with resin and the curing agent. If the entire pack cannot be used within 30-60 minutes the products can be part mixed.
To split a pack, carefully halve the aggregate/resin mix (ideally divide it by weight) and use half the number of curing agent bottles or tins. Do not split the contents of a curing agent bottle or tin. Do not mix inside the plastic bucket. Wear protective gloves.
Tip the aggregate on to a mixing tray or board. Shake the bottles or tins of curing agent thoroughly until the liquid is a uniform colour. Form the aggregate into a mound and leave a small hole in the middle. Empty the curing agent into the hole, ensuring the bottles or tins are completely drained.
Carefully mix the aggregate with the curing agent using a trowel until a smooth mortar is obtained, this will take several minutes. The more thorough the mixing, the ‘wetter’, smoother and more manageable the mix becomes. Alternatively, you can knead the mixture by hand, but you must wear suitable gloves. It is important to mix thoroughly until you achieve a consistent colour. Machinery such as a ‘Cretangle’ mixer or suitable open pan mixer can be used to ensure thorough mixing of large quantities. Once mixed, the product is trowelled firmly against the surface to be repaired and finished with a steel trowel or float.
Application
Trowel firmly against the surface to be repaired, and finish with a trowel or float. To prevent ‘drag’ on the trowel, moisten a rag with white spirit and wipe it across the blade which will allow you to create a smooth finish. Concrex Acid Strength is normally applied in thicknesses of 5mm - 50mm, but repairs can be feather-edged for a neat finish, as long as the majority of the repair is at least 5mm thick. For repairs deeper than 50mm, apply in separate layers (allow 6 - 8 hours between layers for curing) or use Watco Concrex Deep Fill (which can be applied 15mm -100mm thick in one layer). There is no need to reapply Watco Tack Coat if building up in layers.
Equipment used for mixing and applying should be wiped clean with white spirit or a similar solvent before the Concrex Acid Strength cures.
Test Results
Watco Concrex | Concrete | |
---|---|---|
Tensile Strength | 15.4 MN | 3.4 MN |
Flexaural Strength | 55.9 MN | 6.9 MN |
Compressive Strength | 55.2 MN | 22.41 MN |
Chemical Resistance
Name | Concentration | 24 hours exposure | 7 days exposure | 14 days exposure | 28 days exposure |
---|---|---|---|---|---|
Hydrochloric Acid | 35% | ** | ** | ** | ** |
Sulphuric Acid | 95% | ** | ** | ** | ** |
Nitric Acid | 20% | ** | ** | ** | * |
Phosphoric Acid | 85% | ** | ** | ** | ** |
Acetic Acid | 5% | ** | ** | ** | ** |
Tartaric Acid | 10% | ** | ** | ** | ** |
Oxalic Acid | 10% | ** | ** | ** | ** |
Citric Acid | 10% | ** | ** | ** | ** |
Lactic Acid | 10% | ** | ** | ** | ** |
*Good **Excellent
Limitations
- Food products must be removed from the area during application and cure
- Do not steam clean or subject the finished Concrex Acid Strength repair to temperatures above 60°C
Data sheet
- Manufacturer
- Watco
- For Use By
- Consumer Use
- For Use On
- Concrete, metal, brick, masonry, sand & cement
- Application Method
- Trowel
Finish with trowel or float - Single, Two or Three Pack
- Two-Pack
- Pack Size
- 10KG
- Pot Life (at 20°C)
- 30-60 minutes depending on temperature. If Concrex Acid Strength is used past its working life, trowelling will become difficult and adhesion will be reduced.
- Coverage
- Approximately 1.2m² per 10kg at 5mm thick
- Recommended Thinner/Cleaner
- When fully cured, proprietary detergents or degreasants may be used to clean the surface.
Equipment used for mixing and applying should be wiped clean with white spirit or a similar solvent before the Concrex Acid Strength cures. - Shelf Life (from date of manufacture)
- 12 months in unopened containers.
- UN Number (Activator)
- UN2735
- UN Number (Base)
- UN3082
- Resistance to chemicals
- Citric Acid
- Resistance to chemicals
- Oxalic Acid
- Resistance to chemicals
- Acetic Acid
- Resistance to chemicals
- Lactic acid
- Resistance to chemicals
- Hydrochloric acid
- Resistance to chemicals
- Nitric Acid
- Resistance to chemicals
- Sulphuric Acid
- Resistance to chemicals
- Tartaric Acid
- Resistance to chemicals
- Phosphoric Acid
- Fully Cured
- 7 days
- Base Type
- Solvent-Based
- Suitable For Use On
- Metal
- Suitable For Use On
- Concrete
- Suitable For Use On
- Sand and Cement
- Application Method
- Trowel
- Product Usage Type
- Repair
- Product Range
- Watco Specialist
- Product Range
- Concrex
- Dry for Light Traffic
- 8 hours at 15°C
6 hours at 20°C - Dry for Heavy Traffic
- At least 16 hours at 15°C - 20°C
Questions
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IMPORTANT SHIPPING & DELIVERY INFORMATION
Watco Concrex Acid Strength is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.
Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.
Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.
All delivery costs below are excluding VAT
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