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Watco Concrex Acid Strength | High Strength Epoxy Resin Repair Mortar
Watco Concrex Acid Strength | High Strength Epoxy Resin Repair Mortar
Watco Concrex Acid Strength | High Strength Epoxy Resin Repair Mortar

Watco Concrex Acid Strength

CXAS10
WAT9272

Watco Concrex Acid Strength is a high strength epoxy resin mortar with outstanding chemical resistance for heavy duty repairs to masonry and concrete floors. It has been developed to give outstanding chemical resistance, against even 95% sulphuric acid. It offers all the strength, ease of use and durability of Concrex, but is ideal for areas where strong chemicals are used or stored.

  • Virtually indestructible and non-dusting
  • Repairs can be feather edged
  • Ready for traffic in six hours

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£175.44(incl. VAT)
£146.20(ex. VAT)
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Description

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Features & Benefits


  • Areas of use include:
    • Warehouse
    • Areas where strong chemicals are used or stored
    • Floors, ramps and steps
    • Concrete, metal, brick, masonry
    • Interior and exterior
  • Resists 95% sulphuric acid
  • Virtually indestructible and non-dusting
  • Repairs can be feather edged
  • Ready for traffic in six hours
  • Easy to apply
  • Resin rich blend of specially selected finely graded aggregate and epoxy resin



Surface Preparation


Surfaces should be clean, dry and free of all loose material. Wire brushing or sweeping is generally sufficient. Watco Bio-D degreaser can be used to remove grease and oil.

A primer is not usually required if patch or crack repairing. Watco Tack Coat adhesive primer is recommended when applying Concrex Acid Strength as a thin section screed or when applying to smooth, non-porous or metal surfaces, or if the surface is damp.



Mixing


Each pack of Concrex Acid Strength contains aggregate pre-blended with resin and the curing agent. If the entire pack cannot be used within 30-60 minutes the products can be part mixed.

To split a pack, carefully halve the aggregate/resin mix (ideally divide it by weight) and use half the number of curing agent bottles or tins. Do not split the contents of a curing agent bottle or tin. Do not mix inside the plastic bucket. Wear protective gloves.

Tip the aggregate on to a mixing tray or board. Shake the bottles or tins of curing agent thoroughly until the liquid is a uniform colour. Form the aggregate into a mound and leave a small hole in the middle. Empty the curing agent into the hole, ensuring the bottles or tins are completely drained.

Carefully mix the aggregate with the curing agent using a trowel until a smooth mortar is obtained, this will take several minutes. The more thorough the mixing, the ‘wetter’, smoother and more manageable the mix becomes. Alternatively, you can knead the mixture by hand, but you must wear suitable gloves. It is important to mix thoroughly until you achieve a consistent colour. Machinery such as a ‘Cretangle’ mixer or suitable open pan mixer can be used to ensure thorough mixing of large quantities. Once mixed, the product is trowelled firmly against the surface to be repaired and finished with a steel trowel or float.



Application


Trowel firmly against the surface to be repaired, and finish with a trowel or float. To prevent ‘drag’ on the trowel, moisten a rag with white spirit and wipe it across the blade which will allow you to create a smooth finish. Concrex Acid Strength is normally applied in thicknesses of 5mm - 50mm, but repairs can be feather-edged for a neat finish, as long as the majority of the repair is at least 5mm thick. For repairs deeper than 50mm, apply in separate layers (allow 6 - 8 hours between layers for curing) or use Watco Concrex Deep Fill (which can be applied 15mm -100mm thick in one layer). There is no need to reapply Watco Tack Coat if building up in layers.

Equipment used for mixing and applying should be wiped clean with white spirit or a similar solvent before the Concrex Acid Strength cures.



Test Results


Watco Concrex Concrete
Tensile Strength 15.4 MN 3.4 MN
Flexaural Strength 55.9 MN 6.9 MN
Compressive Strength 55.2 MN 22.41 MN



Chemical Resistance

Name Concentration 24 hours exposure 7 days exposure 14 days exposure 28 days exposure
Hydrochloric Acid 35% ** ** ** **
Sulphuric Acid 95% ** ** ** **
Nitric Acid 20% ** ** ** *
Phosphoric Acid 85% ** ** ** **
Acetic Acid 5% ** ** ** **
Tartaric Acid 10% ** ** ** **
Oxalic Acid 10% ** ** ** **
Citric Acid 10% ** ** ** **
Lactic Acid 10% ** ** ** **

*Good **Excellent



Limitations


  • Food products must be removed from the area during application and cure
  • Do not steam clean or subject the finished Concrex Acid Strength repair to temperatures above 60°C



Product Details
9272-946952

Data sheet

Manufacturer
Watco
For Use By
Consumer Use
For Use On
Concrete, metal, brick, masonry, sand & cement
Application Method
Trowel
Finish with trowel or float
Single, Two or Three Pack
Two-Pack
Pack Size
10KG
Pot Life (at 20°C)
30-60 minutes depending on temperature. If Concrex Acid Strength is used past its working life, trowelling will become difficult and adhesion will be reduced.
Coverage
Approximately 1.2m² per 10kg at 5mm thick
Recommended Thinner/Cleaner
When fully cured, proprietary detergents or degreasants may be used to clean the surface.
Equipment used for mixing and applying should be wiped clean with white spirit or a similar solvent before the Concrex Acid Strength cures.
Shelf Life (from date of manufacture)
12 months in unopened containers.
UN Number (Activator)
UN2735
UN Number (Base)
UN3082
Resistance to chemicals
Citric Acid
Resistance to chemicals
Oxalic Acid
Resistance to chemicals
Acetic Acid
Resistance to chemicals
Lactic acid
Resistance to chemicals
Hydrochloric acid
Resistance to chemicals
Nitric Acid
Resistance to chemicals
Sulphuric Acid
Resistance to chemicals
Tartaric Acid
Resistance to chemicals
Phosphoric Acid
Fully Cured
7 days
Base Type
Solvent-Based
Suitable For Use On
Metal
Suitable For Use On
Concrete
Suitable For Use On
Sand and Cement
Application Method
Trowel
Product Usage Type
Repair
Product Range
Watco Specialist
Product Range
Concrex
Dry for Light Traffic
8 hours at 15°C
6 hours at 20°C
Dry for Heavy Traffic
At least 16 hours at 15°C - 20°C
Attachments
Download


Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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IMPORTANT SHIPPING & DELIVERY INFORMATION

Watco Concrex Acid Strength is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

All delivery costs below are excluding VAT


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*All estimates are based on theoretical consumption rates for a single coat and do not take into account any substrate deviations or wastage

    

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