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    Mapei Mapegrout SV | Quick-Setting Hi-Flow Mortar

    Mapei Mapegrout SV

    265525
    MAP9875

    Fast-setting and hardening compensated-shrinkage, easy-flow mortar for repairing concrete and for fixing inspection shafts, manholes and highway coating materials.

    • Repairing badly-damaged concrete structures which require the use of high flowing mortars
    • Repairing industrial floorings, highways and airport works which need to be reopened to traffic within a short space of time
    • Rapid fixing of inspection shafts and manholes
    • For professional use only

    Colour
    Size
    £51.13(incl. VAT)
    £42.61(ex. VAT)
    Quantity
    Please choose your colour
    Available for Delivery (See Delivery Options Below)

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    Description

    Mapegrout SV is a one-component, pre-blended mortar in powder form, made up of specific hydraulic binders, high-strength cement, graded aggregates and special admixtures.



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    Features & Benefits


    • Repairing concrete floorings for industrial use, shopping centres and warehouses
    • Repairing concrete floorings in airports
    • Repairing pedestrian concrete pavements
    • Fixing road signs
    • Fixing concrete pylons for electricity lines or telephone lines
    • Fixing fencing
    • Fixing general highway coating materials
    • Anchoring kerbstones and protection barriers
    • Fixing drain covers and gas, electric and phone-line inspection shafts



    Technical Characteristics


    By varying the amount of mixing water accordingly, Mapegrout SV takes on either a fluid or highly fluid consistency. This makes the mortar suitable for casting, even at a greater thickness (up to 5 cm), into formwork or a defined space, without the risk of segregation.

    For thicknesses over 5 cm, Mapegrout SV must be blended with 40% of Gravel 6/10. Thanks to its fast-setting properties, Mapegrout SV may take light foot traffic and may be even subject to wheeled traffic after approximately 2 hours from application at a temperature of +20°C.

    Its special composition and the special admixtures contained in the product give the mortar high mechanical strength even after a very long period of time, and make it waterproof and with high resistance to abrasion.

    Mapegrout SV meets the requirements defined by EN 1504-9 (“Products and systems for the protection and repair of concrete structures - Definitions, requirements, quality control and evaluation of conformity - General principles for the use of products and systems”) and the minimum requirements claimed by EN 1504-3 (“Structural and non structural repair”) for structural mortars of class R4.



    Recommendations


    • Do not add cement or admixtures to Mapegrout SV
    • Do not use Mapegrout SV if the packaging is damaged
    • Do not add water once the mix has started to set
    • Do not apply Mapegrout SV on asphalt or surfaces treated with bitumen
    • Do not apply Mapegrout SV on smooth surfaces. Roughen the substrate (irregularities of at least 5 mm) and, where necessary, add contrast reinforcement
    • Do not use Mapegrout SV if the temperature is lower than 5°C. If it is necessary to use the product at a temperature which is not within the recommended temperature range, please contact our Technical Department on 0113 2455450 (option 2) or send a message to technical@rawlinspaints.com
    • Mapegrout SV hardens very fast. Therefore, it is recommended to mix only amounts that may be poured within 15 minutes after preparation



    Application Procedure


    Preparation of the substrate

    • Remove damaged or loose concrete until a sound, strong and rough substrate is obtained
    • Eliminate traces of paint, oil, powder and any other material which may impede the adhesion of Mapegrout SV to the substrate
    • Saturate the substrate with water
    • Before casting, wait until the excess water has evaporated. If necessary, this phase may be speeded up by using compressed air

     

    Preparation of the mortar

    Pour 12-13% of water (3.0-3.25 litres for each 25 kg bag), according to the consistency required, into a cement mixer. Slowly add Mapegrout SV and mix for 1-2 minutes.

    Remove all traces of powder not perfectly blended from the inside surface of the mixer and continue mixing for 2-3 minutes, until a completely homogenous paste is obtained.

    If the thickness to be laid is greater than 5 cm, mix Mapegrout SV with 40% of Gravel 6/10 and use 14% water for mixing (by weight of the mortar - 3.5 litres for each bag of Mapegrout SV).

    Mapegrout SV remains workable for approximately 15 minutes at a temperature of 20°C.

     

    Applying the mortar

    Pour Mapegrout SV into the area prepared without the use of vibration, and smooth off the surface immediately with a trowel.

    If necessary, after laying inspection shafts or manholes, re-asphalt the area. A thickness of at least 3 cm is recommended to allow the bitumen layer to adhere well and to withstand the passage of traffic without yielding.



    Precautions To Be Taken During And After Application


    Low temperatures

    • Make sure that the substrate is not frozen and protect the product from frost during the first 24 hours after applying
    • Mix the product with lukewarm water
    • Before using the product, protect it from frost and store it in a dry place

     

    High temperatures and/or windy conditions

    • Always saturate the substrate with water
    • Mix the product with cold water
    • Protect the fresh surface of the mortar from quick evaporation, which could cause plastic shrinkage cracks, with Mapecure S or Mapecure E



    Cleaning


    Fresh mortar may be removed from tools used to prepare and apply the mortar with running water.

    Once hardened, cleaning is much more difficult, and the mortar must be removed mechanically.



    Consumption


    • Used neat: 20 kg/m² per cm of thickness
    • Blended: – 14.5 kg/m² per cm of thickness; (5.7 kg/m² Gravel 6/10)



    Technical Data




    Product Details
    9875-975007

    Data sheet

    Manufacturer
    Mapei
    For Use By
    Professional Use
    Interior / Exterior Use
    Exterior Use
    For Use On
    Concrete
    Application Method
    Trowel
    Single, Two or Three Pack
    Single
    Pack Size
    25KG
    Pack Size
    25KG
    Mixing Ratio
    100 parts of Mapegrout SV with 12-13 parts of water (3.0- 3.25 l of water for every 25 bag)
    Coverage
    Used neat: 20 kg/m² per cm of thickness
    Blended: – 14.5 kg/m² per cm of thickness; (5.7 kg/m² Gravel 6/10)
    Max. Application Temperature
    35°C
    Min. Application Temperature
    5°C
    Density
    Bulk: 1300kg/m³
    Mixed: 2,300kg/m³
    Pot Life
    From 60 mins (at 5°C) to 15 mins (at 20°C)
    Suitable For Use On
    Concrete
    Application Method
    Trowel
    Manufacturer
    Mapei
    Usages
    Quick Setting
    Product Usage Type
    Mortar
    Product Range
    Mapegrout
    Hardening
    From 100 mins (at 5°C) to 35 mins (at 20°C)
    Colour Family
    Grey
    Colour Family
    Black
    Attachments
    Download


    Customer agrees that before placing an Order, Customer has read and understood the most up to date Product Data Sheet for the Product. Where we have access to the Product Data Sheet from the manufacturer, we will either provide a copy on request, or include a link to the Product Data Sheet available on the manufacturer’s website. Customer further agrees that we have no liability for any errors or omissions contained within the Product Data Sheets. For more information, please see our Terms & Conditions of Sale.

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    IMPORTANT SHIPPING & DELIVERY INFORMATION

    Mapei Mapegrout SV is only available with the shipping and delivery timescales listed below - please do not contact our Customer Support Team with enquiries about alternative or earlier shipping and delivery times.

    Saturdays and Sundays, as well as Bank Holidays, are not classed as working days.

    Orders placed after the cut-off for this product will not be processed for earliest dispatch until 9am the next working day.

    All delivery costs below are excluding VAT


    Delivery options

    £44.95

    Express: 1-3 Working Days Delivery (Mapei DS)

    Order before tomorrow - 15:00 and get your delivery between 26 and 28 February

    This product is ONLY available for mainland England, Wales and mainland Scotland delivery with the carrier times shown. All delivery times are approximate.

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